K20A/A2/A3/Z1 Throttle Body To RBC/RRB/RBB Intake Manifold Adapter Installation Instructions

K20A/A2/A3/Z1 Throttle Body To RBC/RRB/RBB Intake Manifold Adapter Installation Instructions

PREPARATION
1. Remove the EVAP hose, brake booster hose, PCV hose, vacuum hose, water bypass hoses, throttle cable, fuel lines, fuel injector connectors, IAC valve connector, TP sensor connector, MAP sensor connector, and EVAP canister purge valve connector from your current intake manifold and throttle body setup.
2. Remove the throttle body.
3. Remove the intake manifold brackets, intake manifold, and intake manifold gasket.
If adapting an Accord Euro R or 06 Civic Si intake manifold onto an 02-06 RSX/ITR or 02-05 Civic Si/CTR style head, continue to follow the remaining “PREPARATION” steps, otherwise skip to “INSTALLATION”
4. Line up a K20A/A2/A3/Z1 intake manifold gasket with the intake ports of the RBC/RRB manifold, and mark the manifold for cutting.
5. Use a vice to hold the manifold securely, and cut the majority of the coolant passage from the manifold with a metal cutting disk.
6. To clean up the cut and contour the manifold according to the markings, use a 60 grit flap disk with your grinder.
7. Locate the port on your RBC/RRB manifold flange that stems from the nipple atop the manifold. Mark and drill a 15/32” hole into the intake manifold gasket to line up with this port. For ease of drilling and sealing, use a Hondata (or equivalent) 02-06 K20 intake manifold heat shield type gasket.

INSTALLATION
1. Line up the 16176-RBC-004 throttle body gasket as shown.
2. With a 6mm Allen Wrench, bolt the adapter onto the intake manifold with four M8 socket head cap screws.
3. Line up the 16176-PRB-A01 throttle body gasket as shown.
4. Bolt your K20A/A2/A3/Z1 throttle body to the adapter with the remaining M8 hex head cap screws and M8 lock washers.
5. Actuate your K20A/A2/A3/Z1 throttle body by hand and observe if there are any interferences with the throttle body rotor and the adapter when opening up to simulate full throttle. If any interferences are observed, loosen the M8 hex head cap screws and re-position the throttle body (The K20A/A2/A3/Z1 throttle body has large hole clearances which allow a bit of adjustment if just loosening the hardware and re-adjusting the throttle body position). If the throttle body bore is on-center with the adapter bore, you can observe that no interferences will be seen.

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2006-Current Honda Ridgeline Installation Guide

2006-Current Honda Ridgeline Installation Guide

Step 1: Install Bulkhead Adapter
A. Remove the forward upper Tie Down Brackets.
B. Remove the two (2) upper Bedrail bolts per side.
C. Remove the three (3) upper Bulkhead bolts.

Step 2: Installing Mounting Flanges on Bedrails and Bulkhead
Note: Notice that two sizes of metric bolts have been provided. The four (4) large 8mm x 40mm bolts are to be used in the forward positions of the Track Mounting Flanges where the tiedown brackets were removed. The seven (7) smaller 6mm x 40mm bolts are to be used in all the other locations.
A. Begin by applying the Butyl caulking strips to the cab end of the track mounting flanges. Place the strip on the flange edge, and press the material onto the flange so that caulking material is equally distributed on both sides of the flange.
B. Next, key the driver’s side rack mounting flange into the slot between the bulkhead and the bedrail, being sure that the caulking is pressed into the slot.
C. Using a 6mm x 40mm bolt and rectangular shim, secure the Track Mounting Flange at the center position. Slip the shim behind the flange and align the hole in the shim with the hole in the flange, allowing the bolt to pass through. Note: Leave this connection loose.
D. Secure the front and back connection points. Leave the connections loose.
E. With the driver’s side Track Mounting Flange in place, repeat sub-steps A - C for the passenger’s side.
F. Secure the Bulkhead Flange. Begin at the center position, making sure to leave it loose.
G. Move to one end and raise the Bulkhead Flange up as far as it will go, and tighten. Repeat procedure on the opposite end, and then snug the center bolt. Note: Do not over-tighten, as the flange will distort.
H. Tighten all eight (8) Track Mounting Flange bolts.

Step 3: Installing the Housing Assembly
Place the Housing Assembly onto the Track Mounting Flanges, centering it between the two, with the housing’s back-flange overlapping the Bulkhead Flange. This is best accomplished with two people.

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2009 Pilot Fog Lights Installation Instructions

2009 Pilot Fog Lights Installation Instructions

The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for the radio, then write down the radio station presets.
2. Disconnect the negative cable from the battery.

Removing the Vehicle Parts (Outside of the Vehicle)
3. Remove the air intake box (two clips).
4. Remove the cover from the left fog light lid (four retaining tabs)
5. Remove the left fog light lid from the front bumper (eight clips).
6. Repeat steps 4 and 5 on the right side of the vehicle.

Routing the Fog Light Harness
7. Find the vehicle 1-pin connector, and remove the blue tape to free the connector.
8. Plug the fog light harness 1-pin connector to the vehicle 1-pin connector.
9. Route the fog light harness ground terminal to the underside of the vehicle.
10. Secure the fog light harness ground terminal to the vehicle frame with one ground bolt.

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2009 Pilot Honda Music Link Installation Instructions

2009 Pilot Honda Music Link Installation Instructions

INSTALLATION
1. Make sure you have the anti-theft code for the audio system and the navigation system (if equipped).
2. Disconnect the negative cable from the battery.
Removing the vehicle parts
3. Shift the select knob to “D” position by pressing down on the shift lock stopper with the ignition key. Remove the left side center panel (eight clips and unplug the vehicle connectors).
4. Remove the right side center panel (ten clips and unplug the vehicle connector).
5. Move the front passenger’s seat all the way rearward.
6. Remove the passenger’s console cover (eight clips).
7. Remove the passenger’s side lower panel (three clips and two pins).
8. Remove the glove box (two bolts).
9. Remove the pocket (two self-tapping screws, four clips and unplug the vehicle connectors).
10. Remove the audio (four screws and unplug the vehicle connectors).
11. While pushing down on the retaining tab, pull out on the lock until you hear a click to release the vehicle connector.
12. Attach urethane tape to the Music Link harness at the indicated position.
13. Plug the Music Link harness connector into the adapter unit.

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