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Towing Guide for Mitsubishi Motors

Towing Guide for Mitsubishi Motors

Whether you want to tow a trailer, caravan, horse float or boat, the Mitsubishi Pajero is the vehicle for the job. With a towing capacity of 2500kg, sure-footed stance and ample power the Pajero can safely and capably tow a wide range of trailers. Mitsubishi Motors’ Parts and Accessory division is able to supply towing equipment specifically designed for the Pajero and that meets all the relevant Australian Design Rules and Standards.

As well as the towing equipment, all aspects of the Pajero have been carefully engineered to ensure that you will be totally satisfied with the towing performance of the vehicle, and that the long-term reliability for which the Pajero is well known, will not be affected.

This Towing Guide has been produced by Misubishi Motors in conjunction with BIG4 Holiday Parks, to assist Pajero owners to select the correct equipment as well as offering advice on loading and towing a trailer. The information in this guide together with that in the vehicle’s Owner’s Manual will provide you and your family with many years of safe and enjoyable motoring.

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Auto Dismantlers Guide to Recycling Mercury Switches

Auto Dismantlers Guide to Recycling Mercury Switches

Mercury in Maine’s environment is a problem, particularly for infants and young children. The Environmental Protection Agency estimates that 630,000 infants are born every year in the United States with unsafe levels of mercury in their blood.

Mercury emissions from human activity contribute to the problem. Sources include commonly used products that contain mercury. For example, fluorescent lamps sold in the U.S. in 2001 are reported to contain over 9 tons of mercury. Mercury is released when the lamps break, as inevitably happens when they are put in the trash. Although each lamp has only a few milligrams of mercury, over two million of them are sold in Maine every year.

In the case of motor vehicles, mercury is released when scrapped vehicles are shredded and smelted to make recycled steel. The Maine DEP estimates that motor vehicles in Maine currently contain about 1500 pounds of mercury in convenience light and ABS switches. Most of this mercury eventually will be released to the air unless these switches are removed before the vehicles are crushed.

This is why the Maine Legislature created a program to get these switches out before vehicles are flattened for recycling. Under the program, auto dismantlers and automakers share responsibility. Your role as a dismantler or salvage yard operator is to remove the switches and store them for recycling. Automakers will recycle the switches and pay you $4 per switch with a vehicle identification number to help offset your removal costs.

Get pdf Auto Dismantlers Guide to Recycling Mercury Switches

Quick Guide to JAF Services

Quick Guide to JAF Services

As a public-service organization with a membership of about 17 million, JAF is dedicated to providing auto users services that enhance their safety and their sense of security, while aggressively promoting campaigns for road safety and smooth running of traffic, thereby contributing to the sound development of motorized society. JAF’s activities are described in the following section.

Road service
JAF’s road service is constantly on stand-by to respond to emergency calls from auto users. The annual number of calls attended by JAF’s road service reaches about 3 million, equivalent to one every 10.5 seconds. Supported by its road service network comprising some 250 directly-managed service bases and a number of designated contracted garages around the country, JAF’s road service crew is ready 24 hours a day, 365 days a year to come to the rescue of vehicles including motorcycles in distress.

Campaign to promote traffic safety
In many parts of the country, JAF holds interactive training courses on safe driving including the Safety Training and Senior Drivers’ School, and interactive courses which offer advice on the proper use of child restraints or how to conduct daily automobile checkups.

Measures to protect the environment
JAF launches the Eco-Drive Promotion Campaign, which encourages motorists to drive in a way that would minimize carbon dioxide emissions that contribute to global warming. Also, JAF is working to acquire the ISO14001 certification at all regional branches, the international standard for environmental management system.

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Mitsubishi V6 Plenum Removal Guide for 8G Galant’s & 3G Eclipse’s

Mitsubishi V6 Plenum Removal Guide for 8G Galant’s & 3G Eclipse’s

Tools required:
• ratchet with 10mm, 12mm, & 14mm sockets
• spark plug socket (17mm??)
• 3″ & 9″ extensions for ratchet
• pliers ‐ one regular and one needle nose
• jewelers flathead screwdriver
• can of compressed air or air hose (optional)
• can of carburetor cleaner
• clean rags and newspaper
• one quart size plastic bottle like motor oil or a sturdy piece of wood or simular about that height used to prop up the air intake plenum
• security code (if you have stock radio)
• one tiewrap if you have to cut the one under air intake hose (optional)

Removal of air intake plenum:
First of all, the task at hand is really easier than it appears. The only thing is… it takes time. If you know nothing about cars or what things are under the hood, I suggest you take a look at figure 18 and see if this is comprehendible to you. If it is and you have the tools and feel comfortable, please proceed. If not, I suggest you find a qualified mechanic instead of doing it yourself. The plenum itself is actually very easy to unbolt, only 13 bolts & nuts hold it in place. (fig. 19) What makes it complicated is all the other stuff you have to unbolt and move out of the way so your plenum is free to completely flip up and give you full access to the sparkplugs.

To make things easier, after you unbolt the item and move it out of the way, always put the bolts back into that socket when you can. This way, there is less bolts to remember where they should go. For the other bolts that you have to remove, place them on an unfolded newspaper relative to the position of the plenum. Just picture the center of the newspaper as your plenum and place the bolts onto the newspaper in the same relative position to help you remember where they go later.

Let me give you some general information first so you will get a better picture of what we are attempting to do and what it is that we are moving out of the way for our ultimate task. Yes we are attempting to move the plenum out of the way, but there are some things that are attached to the plenum we really don’t have to worry about. (fig. 6 & 7) These things will stay connected and moved together with the plenum as one piece. They are the throttle body, throttle cable adjustment bracket, all EGR vacuum hoses and valves. I will be referring to the 22 pictures below throughout the instructions.

Get pdf Mitsubishi V6 Plenum Removal Guide for 8G Galant’s & 3G Eclipse’s

2008 MAZDA5 Vehicle Specifications

2008 MAZDA5 Vehicle Specifications

Interior for this 2008 MAZDA5:
12V power outlets, front & rear (cargo area)
Air Conditioning with second row cool air vents (with fan-speed controls) & pollen filter
Automatic climate control
Bluetooth® hands-free phone system
Center console storage compartment
Coat hooks (2)
Coin holder
Cruise control with steering wheel-mounted controls
Cup holders, (2) front; (2) second row - in fold-out tray table; and (2) third row - in side panel
Rear window defogger
Delayed courtesy lights (front map lights, rear dome light)
Front side window demisters
Power door locks / double action
Driver’s side seatback storage pocket
Carpeted floor mats
Front door storage pockets with bottle holders
Illuminated glove compartment with lock
eater/defroster
Ignition key illumination
Instrument panel display, center (clock, audio, A/C, outside temperature)
Map lights, front
Mirrors, vanity / driver & passenger / covered
Mirror, day/night rearview
Moonroof, power with interior sunshade (5AT only)
Parking brake handle, urethane
Passenger assist grips (3)
Remote keyless illuminated entry
Remote releases, fuel door and hood
2nd row fold-out tray table w/cargo storage & dual cupholders
Steering wheel-mounted audio controls
Steering wheel, urethane
Steering wheel, leather-wrapped

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2005 MAZDA3 Vehicle Specifications

2005 MAZDA3 Vehicle Specifications

Anti-lock Brake System (ABS) with Electronic Brakeforce Distribution (EBD)
Dual front seat-mounted side-impact air bags
Side-impact front and rear air curtains

Power sliding glass moonroof with sunshade
In-dash 6-disc CD changer

Power windows with driver’s one-touch-down feature
Body-color dual power remote door mirrors
Power door locks
Remote keyless illuminated entry system
Driver’s seat height and lumbar support adjustment
Cruise control with illuminated steering-wheel mounted controls
6-speaker sound system (includes 2 tweeter speakers & 4 full-range
door speakers)
16-inch alloy wheels with P205/55R16 H-rated all-season tires

Anti-lock Brake System (ABS) with Electronic Brakeforce Distribution
(EBD)
Dual front seat-mounted side-impact air bags
Side-impact front and rear air curtains
Xenon High-Intensity Discharge (HID) headlights (low beam,
manual-leveling)
Tire pressure monitoring system
Thet deterrent security system

Get pdf 2005 MAZDA3 Vehicle Specifications

DVD Rear Seat Entertainment System User’s Guide

DVD Rear Seat Entertainment System User’s Guide

Your vehicle is equipped with a Rear Seat DVD Entertainment System which allows you to listen to audio CDs, watch DVDs and to plug in and play a variety of standard video games. The DVD player is capable of playback of standard DVDs, CDs and CD-R/RW media. This includes CDs with MP3 format.

Please review this user manual to become familiar with the features and controls as well as the very important safety information. If you have any questions regarding the operation of your system, please call 1 (800) 231–6096. For system repair or warranty repairs, please contact your local Mazda Dealer.

Safety information
Read all of the safety and operating instructions before operating the system and retain for future reference. Do not attempt to service, repair or modify the Rear Seat DVD System. See your dealer.
Do not insert foreign objects into the DVD compartment.

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Replace your Brake Pads & Shoes with Genuine Mazda Parts

Replace your Brake Pads & Shoes with Genuine Mazda Parts

Genuine Mazda Parts and Value Products by Mazda brakes are designed to perform best for specific Mazda models, and are constantly updated to ensure that they’re the highest quality brakes available. The chart below illustrates some of the significant differences between Genuine Mazda brakes, Value Products by Mazda brakes, and after market brakes.

Engineered and tested for specific Mazda vehicles Achieve the best balance between brake noise, lining and drum/rotor life Utilize highly engineered shims, slots, and chamfers, reducing noise and increasing quality Utilize premium formulations selected by Mazda Meet federal motor vehicle safety standards Friction formulas not subject to federal regulations “Reverse engineered” for a broad range of vehicles Limited use of shims, slots and chamfers Durability and testing varies widely.

Get pdf Replace your Brake Pads & Shoes with Genuine Mazda Parts

Mazda3 - Maintenance Schedule

Mazda3 - Maintenance Schedule

Follow Schedule 1 if the vehicle is operated mainly where none of the following conditions apply.
If any do apply, follow Schedule 2 (Canada and Puerto Rico residents follow Schedule 2).
- Repeated short-distance driving
- Driving in dusty conditions
- Driving with extended use of brakes
- Driving in areas where salt or other corrosive materials are being used
- Driving on rough or muddy roads
- Extended periods of idling or low-speed operation
- Driving for long periods in cold temperatures or extremely humid climates

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2005 MAZDA SPEED MX-5 Miata MECHANICAL FEATURES

2005 MAZDA SPEED MX-5 Miata MECHANICAL FEATURES

1.8-liter DOHC 16-valve inline-4
IHI single-scroll turbocharger with 8.5 psig boost
Denso air-to-air intercooler
Eurospec fresh air duct
Variable intake control system

EXHAUST
Enhanced exhaust sound and pre-silencer capacity with large exhaust tip

DRIVETRAIN
Rear-wheel drive
6-speed manual overdrive transmission
Short-throw shifter and gear shot-peening treatment
Bosch torque sensing limited-slip rear differential
Power Plant Frame (PPF)

STEERING
Rack and pinion
Engine-speed-sensing variable power assist
Optimized steering rack stroke (reduced from 60.5mm to 53.2mm)

FRONT SUSPENSION
Independent double-wishbone
Gas-filled Bilstein® shock absorbers with revised valving
MAZDASPEED tuning
23mm red-painted stabilizer bar
Silver painted front suspension tower brace
REAR SUSPENSION
Independent double-wishbone suspension
Gas-filled Bilstein® shock absorbers with revised valving
MAZDASPEED tuning
14mm red-painted stabilizer bar

Get pdf 2005 MAZDA SPEED MX-5 Miata MECHANICAL FEATURES

FD Transmission Rebuild: Parts Inspection

FD Transmission Rebuild: Parts Inspection

Now that everything is disassembled, cleaned, and bagged in labeled Zip-Locs, it’s time to decide what to replace. Warning: I’m not a transmission specialist – I’m only telling you how I interpreted this. If anyone with more experience can comment on my methods, I would be happy to update this. Carefully inspect all gears and the main drive gear. Check the inside faces for signs of wear or light pits, especially if the bearing that was removed had any wear. Inspect the bearing face on the drive gear at each end.

I did not perform this inspection because I didn’t have the appropriate v-blocks and dial indicator setup. If you have access to a machine shop with these tools, you might as well do it. I simply did visual inspection of the bearing surfaces on the shaft.

I’m honestly not sure what this measures. All of the gears have a roller bearing between the gear and shaft that is much thicker than .003”, and measuring the ID with the bearing in place doesn’t sound easy to do. I don’t think the inside tips of my dial calipers would get a good reading. Maybe a transmission guru could explain this one. I just relied on visual inspection of the bearings and gears instead.

Get pdf FD Transmission Rebuild: Parts Inspection

RX-7 Logicon Repair/Replacement

RX-7 Logicon Repair/Replacement

Symptoms:
• Ducts do not redirect airflow when different positions are selected (i.e. Defrost, Flow towards feet, Flow towards face etc.)
• Fan does not respond to fan-speed control, or full range of speeds not available.
• Temperature slider does not adjust the mixture of warm/cold air

Solution: Resolder ‘cold’ solder joints within modules/replace parts

Tools Necessary:
• Phillips Screwdriver
• Soldering iron
• Flathead screwdriver or thin prying device

Background:
Many cars develop this problem with age. For some reason, the electronic components in the early second generation cars leave much to be desired. My car developed these symptoms slowly. Originally, the buttons would not respond immediately to button presses, necessitating either a ride over a bump on the road, or a tap to the faceplate of the logicon to engage my actual vent selection.

Eventually, the vent selector stopped working entirely. This was fine for most cases (it happened to stick in my preferred position, the ‘face’ position) but was a major problem when the windows started to fog up. So, I ended up doing the resolder job listed below.

After a while, the temperature potentiometer went south on me, as well. I ended up buying another logicon from a junkyard, and installing it as listed below. Note: It’s been mentioned to me that the symptoms of a bad logicon are almost completely indistinguishable from a bad airmix motor, which also likes to fail on these cars. If following these procedures does not help your cause, the problem could either be that you have actual component failure on the logicon PCB, or your airmix motor has gone to the great scrapyard in the sky.) Mazda likes to replace both of these when a problem arises, costing the poor consumer a huge amount of money (they like $500 for the logicon, $200 for the air-mix motor…plus labor!)
So, my recommendation to you is, try the following! It’s really not that hard, and could save you quite a bit of cash!

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Volvo Pocket Guide 2003

Volvo Pocket Guide 2003

In 2002, Volvo Cars celebrated its 75th anniversary in a variety of ways, including a big party in Times Square, New York, and the competition of the world’s toughest sailing race – the Volvo Ocean Race. The next generation Sports Utility Vehicle, the Volvo XC90, has received a number of coveted awards. The entire year’s production quota was soon filled. We have therefore increased the production target for 2003 from 50,000 to 60,000 Volvo XC90s. At the Paris Motor Show, the wraps were pulled off the Volvo S60 R and Volvo V70 R.

America’s JD Power ranked Volvo as the best European car available in the US in terms of product quality.

Sales in 2002 dipped somewhat, primarily owing to the tougher competition in North America, while Volvo’s market share increased in Europe. Our profitability has continued to show a positive trend.

Volvo Cars is the Center of Excellence for Ford Motor Company’s safety-related work, and is the Center of Excellence for telematics within the Premier Automotive Group (PAG). In 2003, we will work hard to reach our two long-term goals to be number one in terms of customer satisfaction and by progressing further towards our long-term target of selling 600,000 cars.

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Volvo 745 Turbo Road Test 1985

Volvo 745 Turbo Road Test 1985

This somewhat tired question is occasionally worth a re-think. If the German car is authoritative about its own excellence and the Japanese car unbeatably marketable, what is a Swedish car? A hard question. The Saab and the Volvo may have evolved from the same requirements for sturdiness, but they are as different from each other as seems possible. The Saab is nonconformist but generally European in nature, while the Volvo is probably the most American car ever to come over by boat. A truly assimilated product, the Volvo is your car next door, often taken for granted, perhaps by some people even taken to be domestic. Apple pie.

Because a fairly large portion of Volvo production-24 percent-comes to the United States, we may not realize what a small company it is. In 1983 Volvo sold just 365,000 cars, 87,700 of them in America and only 61,900 in its homeland, and Volvo expects to top the 100,000 figure in the U.S. in 1985. Almost a third of all Volvos built are station wagons, and when you think about it, it’s hard to imagine an American street with-out one. Our two busiest contributing photographers, for instance, could hardly imagine operating without theirs.

Both of them, enthusiastic drivers as well as working professionals, showed more than usual interest in this particular test car, the 740 Turbo Wagon. When the 760 series made its debut

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Volvo B5254T, 850 Engine Technical Data

Volvo B5254T, 850 Engine Technical Data

The Volvo 850 engine range has been extended with another engine variant B5254T. This is an engine which has been optimized for the best possible comfort. The B5254T has extremely good characteristics at low engine speeds.

Because of the engines excellent pulling power at low speed it is also used in the Volvo 850 AWD. The B5254T is also used in other 850 models and is then available with a manual transmission (M56H) or automatic transmission (AW50-42).

Gear ratios and final drive ratios are the same as for the B5234T. On cars with the B5254T comfort has been prioritized ahead of performance and therefore the boost pressure gauge in the combined instrument panel is not required.

Performance
Maximum torque is 270 Nm (199 lb.ft.) and is reached between 1800-5000 rpm. Maximum output is 142kW (193 bhp) obtained at 5100 rpm

Get pdf Volvo B5254T, 850 Engine Technical Data

850 SRS and SIPS Technical Data

850 SRS and SIPS Technical Data

Exercise extra care when carrying out repair work on cars equipped with SRS (Supplemental Restraint System)/SIPS. This is to help prevent:
1. Personal injury during the repair work.
2. Damage or function impairment in the

SRS/SIPS systems. Any work on the SRS/SIPS systems or related components in the car which could effect the SRS/SIPS systems must be carried out by an authorized Volvo workshop. Read the SRS and SIPS service manuals if in doubt.

Is the car equipped with SRS/SIPS?
If the car has the letters SRS on the steering wheel pad then it is equipped with an SRS system. Cars equipped with a passenger SRS Airbag have the letters SRS embossed on the dashboard above the glove box on the passenger side.

Cars with SRS were also equipped with pyrotechnical seat belt tensioners in the B posts from 1993 onwards. SIPS bags are only installed on SRS cars from 1995 onward. There are SIPS labels on the windshield and on the seat storage compartment to indicate the car is equipped with this system.

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Stainless Steel Exhaust Systems for Volvo Cars

Stainless Steel Exhaust Systems for Volvo Cars

For many years VOC members have purchased stainless steel exhaust systems at extremely competitive prices through our agent, Mr.E.W.Gore. Members are offered the following facilities. Order directly from Sterling Exhausts Ltd, Tel: 01341 241281, quoting: name, address, telephone number, membership number, vehicle details and registration number.

Immediate payment to Sterling Exhausts by credit card cheque or cash. Prices will continue to be competitive and your club will benefit from members purchases. Mr. Gore will also be available on 01386 841383 weekdays before 17.00 hours please. The manufacturer supplies systems for most Volvo cars as well as for many other makes of cars - all with their lifetime guarantee valid as long as you keep the car. Examples (not a complete list) of members’ prices including delivery, UK mainland, and 17.5% VAT, are given below.

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Volvo XC70 Model Year 2006 - Driving Dynamics

Volvo XC70 Model Year 2006 - Driving Dynamics

There are two powerful, five-cylinder engines available for the XC70, a petrol and a diesel. Both are turbocharged and offer the flexibility of high levels of torque at lower engine speeds.
The 2.5T petrol engine boasts four valves per cylinder with a light pressure turbo and dual continuously variable valve timing to provide stirring performance with excellent mid-range torque.
Volvo’s new D5 Euro IV turbodiesel is a refined, all aluminium unit, with 20 valves, and the latest common rail technology. It is available with a six-speed manual or a new six-speed Geartronic transmission.

In full:
At the heart of the Volvo XC70 are two powerful, five-cylinder, turbocharged engines that both deliver an impressive combination of performance and flexibility:
• 2.5T petrol: 210bhp, 320Nm of torque from 1,500rpm to 4,500 rpm; a max speed of 130mph, with 0-62mph in 8.1 seconds and emissions of 244 g/km.
• New D5 diesel: 185bhp, 400Nm of torque from 2,000rpm with Diesel Particulate Filter and Euro IV compliant; a max speed of 130mph, with 0-62mph possible in 9.5 seconds with emissions of 201g/km

Get pdf Volvo XC70 Model Year 2006 - Driving Dynamics

Volvo XC90 Model Year 2006 - Overview

Volvo XC90 Model Year 2006 - Overview

Stylish and modern, with the flexibility of up to seven forward facing seats, powerful engines and comprehensive safety features including a Roll Over Protection System (ROPS), the Volvo XC90 is not only highly desirable, but a next generation Sports Utility Vehicle (SUV) that has taken a step ahead of other key premium brand rivals.

The XC90 is Volvo’s first SUV, and one that has made a big impact with its innovative interior, comprehensive standard specification, competitive pricing, and advanced safety standards. More than 2,200 customers placed their XC90 orders before it even arrived in UK showrooms. Volvo increased production by nearly 50 per cent to nearly 90,000 per annum to meet the global demand for the XC90, which has quickly become Volvo’s best selling model.

The XC90 has won many prestigious SUV awards, both in the USA, homeland of the SUV, and the UK, including What Car? magazine’s ‘Best 4×4’ and The Sun newspaper’s ‘SUV of the Year’.

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Troubleshooting the Ducati Ignition

Troubleshooting the Ducati Ignition

You’ve lost fire in your engine. No matter how hard you pull nor how much you crank the starter motor, you can’t get a pop. With the price of parts being what it is, just replacing components to troubleshoot your system is not only foolish it can be down right expensive. It never ceases to amaze me how often operators will miss-diagnose an engine problem and then spend major money to replace perfectly good parts. This month we’ll show you some simple checks you can do to test each of the components in your Ducati ignition.

With the use of an ordinary ohm meter you can systematically find the faulty part. Testing for Spark: Before you jump to conclusions, step back and consider a few things. First the Dual Ducati ignition is very difficult to defeat. Make absolutely certain you have no spark. At less than 250 rpm the Ducati system produced no spark at all (not a weak spark, no spark). Be sure to pull your cord with a brisk full 6 to 8 foot stroke of the rope. Pulling from between your legs in the cockpit will probably not get it. Also consider if your battery is weak, old, cold, or too small (less than 18 amp/hours) you may not reach the minimum rpm to start. Of course the more you crank the less rpm you’ll get from your already drained battery. Even at higher cranking levels the spark is too weak to see in the direct sunlight. You must be in a darkened hanger or under a blanket to see the spark. If you still convinced you have no spark, grab the electrode end and see if you get bit, yes! It hurts but you won’t die. It will hurt a lot less than chasing a non-issue.

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Multifunction Instrument MODEL EFI User’s Manual

Multifunction Instrument MODEL EFI User’s Manual

The multifunction EFI is available in a small rectangular format and a larger round package that includes magneto test switches. Other than the magneto test switches, both formats are functionally identical. Both units simultaneously display all of the following data on a large, two-line liquid crystal display (LCD). Referring to the figures, the functions are; engine RPM, AUX, two exhaust gas temperatures (EGT), two cylinder head (CHT) or one Coolant temperature, Altitude, Climb rate and Flight Time. The unit also displays total accumulated engine time (Hobbs) at the push of a button. The LCD contrast can be adjusted from the normal seating position with the up/dn switch and provides a clearly readable display over a wide range of viewing angles. In addition, the LCD is backlighted for night viewing.

The AUX function is extremely versatile in that it can be used to display volts, fuel level, oil pressure, oil temperature, outside air temperature or any other desired parameter.

The top four functions each have a REDLINE associated with them, and the redline settings can easily be displayed and changed. REDLINE settings, Flight Time and Hobbs time are retained in permanent memory which does not need power, so no data is ever lost due to a battery failure. Exceeding a REDLINE setting causes the high intensity, red WARNING light to flash and the associated LCD value to blink. Pressing the Lmts switch stops the WARNING light, but the LCD characters still blink until the situation is corrected.

Get pdf Multifunction Instrument MODEL EFI User’s Manual

Operation - Magneti Marelli IAW

Operation - Magneti Marelli IAW

The Multi-Tester plus/pro software cassette is the component that gives the diagnostic equipment its unique test characteristics: All data required to make the test system operate are stored on the software cassette. The software cassette can be easily replaced enabling the Multi-Tester plus/pro to be rapidly adapted to the trouble-shooting job at hand. These Trouble-Shooting Instructions describe how to use the equipment on Magneti Marelli - Weber fuel injection systems type IAW. Multi-Tester plus/pro checks all input and output signals that have bearing on the control system and can also diagnose a faulty control unit.

The Magneti Marelli-Weber IAW is a fuel injection and ignition control system. The control system evaluates signals from different sensors and adjusts fuel metering and ignition accordingly. The IAW is a multi-point system with separate injectors for each cylinder, these are controlled sequentially.

Note: in order to increase the pressure in the fuel system the pump relay is activated for a specific period after the ignition is switched on. This period varies between systems and car models. If the period is very long, the Multi-Tester plus/pro may indicate an error in a static test of the pump relay signal even if it is correct.

Get pdf Operation - Magneti Marelli IAW

Installation & Tuning Instructions For all Motorcycle Applications

Installation & Tuning Instructions For all Motorcycle Applications

To get the most from your PowerCard, it is important to recognize the difference between “load,” and throttle position/RPM. For example, put your motorcycle in first gear and hold the throttle wide-open, then do the same thing in fifth. Notice how the rate of RPM change is much faster in first gear than in fifth. This is because the load in fifth gear is much higher. Any given combination of throttle position and RPM can be associated with vastly different loads. PowerCard recognizes this, and uses proprietary algorithms to apply the right amount of additional fuel in the right circumstance. The PowerCard technology is unique because it is load based and does not rely solely on throttle position and RPM; it determines load based on the output from the factory programmed ECU, which has had thousands of hours of development and uses many sensors. Once the PowerCard “knows the load”, you can adjust it to provide the extra fuel needed to get maximum performance from your modifications.

What PowerCard Does
PowerCard adds fuel. When you modify your intake/engine/exhaust, the stock engine management may not be able to handle the fueling requirements of increased air flow. PowerCard gives you control of additional “cruise” or low load (green), transition (yellow) and high load (red) fuel, and the transition points between these modes, in order to get the most out of your engine modifications. In carburetor terms, think of these as idle, accelerator pump and main jet circuits.

What PowerCard Does Not Do
PowerCard cannot delete fuel. If you are having idle problems with oversize injectors, PowerCard cannot fix this problem. Also, once an injector reaches 100 percent duty cycle, it will not be possible for PowerCard to add any more fuel. You will need to either increase fuel pressure, or move to larger injectors.

Get pdf Installation & Tuning Instructions For all Motorcycle Applications

BMW R1100 - R850R Maintenance Guide

BMW R1100 - R850R Maintenance Guide

R1100 Maintenance Steps - Carl Kulow
Note: This overview section serves only as a step by step reminder for experienced workers. If you are unfamiliar with any procedure you should read the parenthetical reference article or Paul Glaves’Routine R1100 Service Article!

Note to R1100RT and R1100RS Riders: remove the side panels as described in your owners manual “Service and Technical Booklet”except RT: instead of pulling the mirror off as the manual says, you need to hold the back of the mirror (front of bike) with one hand while you hit the front outside corner of the mirror with the palm of your hand thus knocking the mirror off.

Check Alternator Belt
remove four bolts holding black plastic cover(4mm hex), remove cover, check belt for cracks etc., check belt tension, replace belt every 36K miles, leave cover off for valve adjustment (see Jon Diaz “Alternator Belt Adjustment”)

Adjust Valves
remove black plastic valve cover protectors (5mm hex) if installed, remove black valve cover strip, pull plug wire using special black plastic tool in tool kit, blow out debris around plug using compressed air!!! repeat again after turning the spark plugs a couple of turns, remove spark plugs using tool kit socket or 5/8 in. deep well thin wall socket, place oil drain pan under valve cover, remove valve cover (6mm hex), remove black rubber timing hole plug, turn lower alternator pulley clockwise with 17mm box wrench, insert long screwdriver into plug hole while turning engine over, when it is pushed out the maximum start looking for timing marks Z - S - OT, center OT in window, adjust proper valves, intake = .006 in (.15mm), exhaust = .012 in (.30mm), using 10mm box, 3mm Allen, and dual feeler gauges, rotate engine 360 degrees and adjust valves on the other side, clean valve covers, wipe oil off gasket, be certain center gasket is in place on valve cover!!!, replace valve cover (see Stephen Karlan “Valve Adjustment”)

Get pdf BMW R1100 - R850R Maintenance Guide

You and Your Scooter: Riding Tips

You and Your Scooter: Riding Tips

Riding a scooter properly is a skill you can learn. It takes thoughtful practice to ride one well. Unfortunately, many riders never learn the skills critical to riding safely and enjoying the experience to the fullest. The best thing you can do is to attend ScooterSchool (SS). Beginning riders may take the ScooterSchool developed by the Motorcycle Safety Foundation (MSF). Also, you may be able to enroll in the MSF Basic RiderCourse SM

(BRC). Although the BRC is designed for motorcycles, much of the safety knowledge and skill development exercises apply to scooter operation. The BRC is a more extensive course, and depending on the state you live in, may qualify you for operator licensing. In addition, at many locations you may ride your own scooter in the BRC, or in some cases the training site provides a scooter. For informa- tion and course locations for both courses, call 800.446.9227 or visit the MSF website at www.msf-usa.org.

People who have been riding for some time can also benefit from ScooterSchool by honing their skills and correcting bad habits while under the watchful, trained eye of an MSF- certified ScooterCoach.

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HyderSeek Ride Report

HyderSeek Ride Report

I was on the road by 7 AM local time, but there was lots of fog. I found Nichols Honda in Wichita and arrived around 9 AM as planned. They were very gracious and agreed to service my bike on short notice. I picked up some perforated gloves on an impulse that were quite welcome later on during the hot desert afternoons. I had a nice pork chop breakfast nearby and was back on the road headed for Oklahoma by early afternoon. A guy at the shop had said that Route 54 southwest had a lot of trucks and was his least favorite road. I found it OK.

Passing through a small town with a lot of sand on the road, I saw a young motorcyclist down next to his twisted machine. No helmet or jacket was evident. He was prone and motionless on the pavement. There were a half dozen people near him and a woman was cradling his face in her lap. I slowed but did not dismount. I could think of no way to contribute and at that moment those folks did not look real fond of motorcycles.

At Dalhart, Texas I stopped for gas and a McDonald’s break. I had an interesting conversation with a young woman and her daughter. She was a wholesale tree farmer and did some riding with her husband on dirt bikes. They also flew small planes. I never would have thought of Texas as tree farm country. In any event, this was a very different life style than my high-pressure suburban scramble back home. At this point, I decided to cut across the northern portion of New Mexico instead of taking the interstate highway to Gallup. I glanced at a map and entertained the wishful notion that this would save some miles and time.

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1999-2005 Dodge Ram 5.9L Cummins Low Fuel Pressure Alarm Light Kit

1999-2005 Dodge Ram 5.9L Cummins Low Fuel Pressure Alarm Light Kit

The purpose of this kit is to indicate to the driver with the red/amber LED, if the supply fuel pressure of the VP44 injection pump is dropping below 5psi. Also note that damage may result to the VP44 if it is starved for fuel. If you are finding that your existing setup cannot supply enough fuel for the VP44, you may want to look at some additional kits to protect your system.

On newer ISBe engines the purpose of the kit is to alarm the driver once the fuel pressure drops below 5psi, indicating that an auxiliary pusher pump is needed. For safety anything over about 400 HP will need an auxiliary pusher pump.

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Mitsubishi Outlander New Models

Mitsubishi Outlander New Models

Mitsubishi Outlander has been designed to complement even the most active of lifestyles. It’s as versatile as you want it to be. Optional third row seats allow you the flexibility of carrying up to 7 people. While the unique electric fold-and-tumble rear seats can automatically provide a cavernous cargo area. A split fold tailgate provides a low and flat entry to the rear, making loading a breeze. As big on innovative features as it is on style, Outlander is brimming with sophisticated technology.

Boasting an impressive Smart Key entry system that enables you to open and start the vehicle with the key still in your pocket; Rockford Fosgate 650 watt audio system with 9 speakers and a 10-inch subwoofer; a rear entertainment system featuring a 9-inch, full-colour wide-screen DVD while Bluetooth allows you to answer your calls without having to access your handset.

Outlander is equipped with the advanced Active Select 4WD system, giving you the option of 2WD for economy or 4WD, for when you need the added traction. MIVEC engine technology (Mitsubishi Innovative Valve timing and lift Electric Control) powers the new 4WD system resulting in greater fuel efficiency. Each model in the Outlander range caters for different lifestyle demands with varying distinguishing features. From the 2.4 litre 4-cylinder LS and sporty XLS to the added power and performance of the 3.0 litre V6 VR and premium sports VRX, Outlander has something for everyone.

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Lombardini LGW 523-627 and LGW 627 GPL engines Workshop Manual

Lombardini LGW 523-627 and LGW 627 GPL engines Workshop Manual

Lombardini Engines are built to supply their performances in a safe and long-lasting way. To obtain these results, it is essential for users to comply with the servicing instructions given in the relative manual along with the safety recommendations listed below.

The engine has been made according to a machine manufacturer’s specifications and all actions required to meet the essential safety and health safeguarding requisites have been taken, as prescribed by the current laws in merit. All uses of the engine beyond those specifically established cannot therefore be considered as conforming to the use defined by Lombardini which thus declines all liability for any accidents deriving from such operations. ·The following indications are dedicated to the user of the machine in order to reduce or eliminate risks concerning engine operation in particular, along with the relative routine maintenance work.

The user must read these instructions carefully and become familiar with the operations described. Failure to do this could lead to serious danger for his personal safety and health and that of any persons who may be in the vicinity of the machine.

The engine may only be used or assembled on a machine by technicians who are adequately trained about its operation and the deriving dangers. This condition is also essential when it comes to routine and, above all, extraordinary maintenance operations which, in the latter case, must only be carried out by persons specifically trained by Lombardini and who work in compliance with the existing documentation.

Variations to the functional parameters of the engine, adjustments to the fuel flow rate and rotation speed, removal of seals, demounting and refitting of parts not described in the operation and maintenance manual by unauthorized personnel shall relieve Lombardini from all and every liability for deriving accidents or for failure to comply with the laws in merit.

On starting, make sure that the engine is as horizontal as possible, unless the machine specifications differ. In the case of manual start-ups, make sure that the relative actions can take place without the risk of hitting walls or dangerous objects, also considering the movements made by the operator. Pull-starting with a free cord (thus excluding self-winding starting only), is not permitted even in an emergency.
· Make sure that the machine is stable to prevent the risk of overturning.
· Become familiar with how to adjust the rotation speed and stop the engine.
· Never start the engine in a closed place or where there is insufficient ventilation. Combustion creates carbon monoxide, an odourless and highly poisonous gas. Lengthy stays in places where the engine freely exhausts this gas can lead to unconsciousness and death.

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On-Board Diagnostic (OBD) Diagnostic Link Connector (DLC) Charts

On-Board Diagnostic (OBD) Diagnostic Link Connector (DLC) Charts

The Diagnostic Link Connector (DLC) Chart was developed from vehicle manufacturer responses to EPA’s request for information under the Clean Air Act (CAA) Section 208. Although we included a suggested format for the information response, not all of the vehicle manufacturers followed this format and, therefore, some information is based on best estimates If you find errors in this document, please notify the contact listed on the EPA website.

Some manufacturers use covers to protect the integrity of the connector pins and/or to prevent impact with vehicle passengers in an accident. The following diagrams provide an example of some of the covers that manufacturers have used. This does not include ashtrays, coin holders, cup holders, the dashboard itself, or other similar items used to conceal the connector.

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Add Light to Your Bottom Line

Add Light to Your Bottom Line

Former Installer of the Year Sean Young from Sound Decision in Montgomery, Ill., sent in these images and instructions on how to take scrap you have lying around and turn it into profit dollars while wowing your customer. If you do any custom work at all, you probably have most of the materials needed for this project in a scrap bin.

The only thing that you may not have as scrap is neon tubing. The following takes a little over an hour and can add about $150 to your bottom line, and also allows you to stand out from the crowd of regular installers. This installation was performed in an Escalade, but it can be adapted and used anywhere.

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1997/2001 5.2/5.9L DODGE Novi 2000 Supercharger Kit

1997/2001 5.2/5.9L DODGE Novi 2000 Supercharger Kit

Congratulations! You have purchased the finest street Supercharger available for the 1997/2001 5.2/5.9L Dodge engine. The centerpiece of this kit is the highly efficient and reliable Paxton Automotive Corp. NOVI 2000 supercharger. A mechanically driven (by belt) centrifugal blower (supercharger). This kit comes with all of the parts you’ll need for a successful installation. The operations required have been grouped in order of sequence.

Photos and drawings accompany the text, allowing quick orientation and parts identification. Installation requires a selection of tools which are listed in a table at the end of this section. We also suggest that you obtain a Dodge shop manual and become familiar with the details of your cars systems. Manuals may be obtained from your local Dodge dealer or you can order one from Helm publications at (800) 782-4356.

For best results follow the instructions closely and in sequence. The average installation time for this kit is 8-10 hours. Your actual installation time will depend on skill level and working conditions. The estimate does not include time for initial vehicle inspection, cleaning, fine tuning or troubleshooting. Before even picking up a wrench, read this entire manual. We are available for technical assistance at (805) 604-1336, 7a.m. - 3:30 p.m. Pacific Time.

After reading the manual, verify that all major assembly groups are present in the main kit box. You should have ample space to layout the components. As you remove a box or bag from the main kit, note the identification label and compare it with the parts list. Please check the box for small parts. Paxton makes every effort to insure that all parts are included in the box. However, if you discover any missing or mislabeled parts, please contact Paxton by phone for service.

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OBD-II Diagnostic ScanTool User Guide

OBD-II Diagnostic ScanTool User Guide

As an avid car fan, I love working on my cars; but before ScanTool, I was limited by my vehicle’s computer which “hid” the information I needed to understand the problem. Sure computers make cars more efficient and lighter; but, they also hide all the information away in proprietary interfaces.

AutoEnginuity’s ScanTool gives you access to the abundance of data that any 1996 and newer vehicle provides through the OBD-II and optional manufacturer interfaces. It will help you determine what repairs are necessary, and determine whether you can repair it yourself, or whether it’s something that requires more assistance. What’s more, AutoEnginuity’s ScanTool allows you to verify that work you have done—was done properly. Whether you’re an independent service shop, or simply a vehicle owner, now you can diagnose a broad range of vehicles, accurately and quickly, with just one tool.

What is OBD-II?
OnBoard Diagnostics Version 2 (OBD-II) is in all passenger vehicles manufactured for sale in the U.S. beginning in 1996. It has three main purposes; it: 1) alerts the vehicle operator if the vehicle’s emissions output rises in response to a system failure; 2) performs real-time analysis of the engine’s performance to help manufacturers achieve regulated vehicle fuel economy; and, 3) standardizes the electrical and communications protocols for the automotive industry. OBD-II has allowed vehicle manufacturers to stay within the Environmental Protection Agency’s (EPA) emissions guidelines, and made it easier to diagnose problems in a wide variety of vehicles using only one tool. OBD is more or less a sophisticated data-acquisition system for vehicle emissions and performance.

What is the History Behind OBD-II?
In 1955 the government took notice of the detrimental effects that car emissions were having on the atmosphere. Early laws were passed that gave vehicle manufacturers strict guidelines to follow with regard to vehicle emissions. These laws were generally ignored until 1988 when the Society of Automotive Engineers (SAE) proposed several standards, and the Air Resources Board (ARB) mandated them on all 1988 and later vehicles. These mandates were, in effect, OBD-I.

The original OBD was a simple system that monitored the oxygen sensors, exhaust gas recirculation (EGR) system, fuel delivery system, and the engine control module (ECM) for excessive emissions. Unfortunately, different car manufacturers complied with the ARB’s mandates in different ways. In fact, compliance was so varied that a new problem developed.

The problem was that manufacturers had equipped their vehicles with OBD systems that weren’t standardized. Consequently, each manufacturer had its own set of fault codes and its own tools to interpret the codes. Independent repair facilities across the country were struggling to diagnose vehicles with such a wide variance in both fault codes and in the equipment necessary to interpret them.

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MITSUBISHI OUTLANDER XLS 2.4 litre automatic Roadtest Report

MITSUBISHI OUTLANDER XLS 2.4 litre automatic Roadtest Report

The compact all wheel drive (AWD) market has enjoyed particularly healthy sales in recent times with a number of new and very good offerings competing for a share of sales. One of the latest releases is an all-new wagon called the Outlander, that Mitsubishi intends to market as an ‘adventure picnicker’. While it is set to replace the iO, which is currently in run-out mode, the Outlander is a larger vehicle that provides significantly more interior space.

2008 JEEP LIBERTY SPORT

2008 JEEP LIBERTY SPORT

Through a strange turn of events, the new generation of the Liberty is based on the Dodge Nitro, which rests on a modified platform of the previous generation of the Liberty. The new Jeep is now a more imposing vehicle but still smaller than the Nitro. For the time being, the only available engine is a 3.7-litre V6. The Liberty is offered as a four-wheel drive in Sport, North Edition and Limited trims. Interior and cargo area

Since the top edge of the roof is low, people of average height or more must bend quite far over to get inside. The doorsills are wide, and it is easy to get dirty on the way in and out. The seats are very comfortable, though some people may find them a bit firm. There is no adjustable lumbar support, and side support is average. The seat levers are hard to reach when the door is closed. The driving position would be better, especially for people of or above average height, if the seat could be lowered more. Headroom for tall individuals is good, but legroom is not all that generous. And with the manual transmission, there is even less room for the driver to slide their right foot over after releasing the clutch pedal. The passenger-side seatback folds down to make room for long items.

The rear bench can seat just two; the transmission tunnel, with its cup holders, takes up all the foot room in the middle. Seating comfort is good, and each section of the 60/40-split seatback reclines to several different angles. The seatback folds flat to the floor. Headroom and legroom are adequate.

Cargo capacity is average when the rear seatback is up and really becomes interesting when it is folded. The tailgate does not lift high enough to clear the head of a tall person. There are no anchor points for a vertical net.

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Mitsubishi Motor Multi Use Tester Owner’s Manual

Mitsubishi Motor Multi Use Tester Owner’s Manual

This manual explains M.U.T.-III: functions, operating procedures, and other related information. By reading this manual you will obtain a basic understanding of M.U.T.-III and Vehicle Communication Interface (hereafter abbreviated as V.C.I.) functions and methods of operation. Because there are differences in M.U.T.-III methods of operation due to the vehicle electronic control system, be sure to read this manual and Online Help prior to operation.

This manual was written based on the June 2005 version of the M.U.T.-III system. Please note that the information herein may not always agree with your version of the M.U.T.-III system due to system specification changes and version upgrades. Please take good care of this manual along with your M.U.T.-III product.

Do Not Install Software on the PC
• The M.U.T.-III PC is a special service tool. Do not install any software other than M.U.T.-III software onto the unit. Installation of other software results in the risk of M.U.T.-III system failure.
• Any unauthorized software will not be supported. Technical support for units with unauthorized software will be charged additional technical support fees to return the unit to its authorized state of operation.
• All unauthorized software will be erased with each new upgrade.

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Yamaha XVS650AK(C) Service Manual

Yamaha XVS650AK(C) Service Manual

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha motorcycles has a basic understanding of the mechanical ideas and the procedures of motorcycle repair. Repairs attempted by anyone without this knowledge are likely to render the motorcycle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the motorcycle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his motorcycle and to conform with federal environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.

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Yamaha YZF-R6S/YZF-R6SC Supplementary Service Manual

Yamaha YZF-R6S/YZF-R6SC Supplementary Service Manual

This Supplementary Service Manual has been prepared to introduce new service and data for the YZF-R6S/YZF-R6SC. For complete service information procedures it is necessary to use this Supplementary Service Manual together with the following manual.

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.

1. The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to “SYMBOLS”.
2. Each chapter is divided into sections. The current section title is shown at the top of each page, except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) ap- pears.
3. Sub-section titles appear in smaller print than the section title.
4. To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.
5. Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a disassembly step.
6. Symbols indicate parts to be lubricated or replaced. Refer to “SYMBOLS”.
7. A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc.
8. Jobs requiring more information (such as special tools and technical data) are described sequentially.

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Split-Type, Heat Pump Air Conditioners Service Manual

Split-Type, Heat Pump Air Conditioners Service Manual

Cautions for units utilising refrigerant R410A
In case of using the existing pipes for R22, be careful with the followings.
- Be sure to perform replacement operation before test run.
- Avoid using thin pipes

Make sure that the inside and outside of refrigerant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.

Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)

Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.

Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.

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2004 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX ENGINE

2004 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX ENGINE

This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. This manual includes the procedures for maintenance, disassembling, reassembling, inspection and adjustment of components and diagnostics for guidance of experienced mechanics.

Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of parts during repair work is needed, be sure to use SUBARU genuine parts.

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Ductless Split-Type Air Conditioners Technical & Service Manual

Ductless Split-Type Air Conditioners Technical & Service Manual

This “3 to 1” Multi system (MSM30EN) consists of a single outdoor unit with three compressors that permit up to three indoor units to be installed separate rooms, each with its own controller.

1.SPACE-SAVING LAYOUT
Two or three indoor units are served by a single outdoor unit whose installation requires only minimum space. This allows
equipment installed outside the house to be arranged in a neat, space-saving layout.
2.FLEXIBLE INSTALLATION OF INDOOR UNITS
Each indoor unit can be connected to piping up to 65 feet in length, providing plenty of freedom in determining the best locations for installation. MUM30EN LCD Wireless remote controller MS09NW MS15NN MS09NW
3.AUTO-RESTART FUNCTION
The auto restart function restarts the equipment when power is restored following an outage automatically. Operation resumes in the mode in which the equipment was running immediately before the outage.
HIGH PERFORMANCE ROTARY COMPRESSOR
The advanced design of Mitsubishi Electric’s powerful and ener- gyefficient rotary compressor results in lower operating costs and longer service life.
MSM30EW MSM30NW
1. Indoor unit has been changed.
2. Outdoor unit has been changed.
3. Remote controller has been changed. (The timer function has been changed to the clock timer function.)
4. Indoor auto vave has been adopted.
5. Fan speed control has changed. (MF1/MF2 : 1.Lo/Lo Stop/Hi 2.Me/Me Me/Me 3.Hi/Hi Hi/Hi)
6. The relay “X64” has been added to electric circuit.
7. Surge absorber has been added to electric circuit.

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MSD Enhancer Ignition for the Honda TRX400EX

MSD Enhancer Ignition for the Honda TRX400EX

TECHNICAL INFORMATION
Spark Output: The Enhancer Ignition System for the Honda 400EX produces a high output spark that is approximately double the stock spark output. This increased spark energy allows the use of richer fuel mixtures or even exotic fuel such as alcohol. The MSD Ignition will put out approximately 30,000 volts to the spark plug.

Spark Plugs: With the MSD Enhancer, it is recommended to use as cold a spark plug as possible while still being able to start the engine easily. The spark plug gap will largely depend on the compression of the engine. The higher the compression the smaller the plug gap you must run. A good rule of thumb for the spark plug gap is between .032” and .036”. Taking the time to test with different gaps will give you the best gap for your application.

MSD Coil and Spark Plug Wires: The MSD Coil features low resistance (0.2 Ohms Primary, 2K Ohms Secondary) with a turns ratio of 70:1 for maximum spark voltage and energy. The 8.5mm Super Conductor Spark Plug Wires are very low resistance (less than 50 Ohms per foot) for maximum voltage carrying capabilites. Even with this low resistance, the wire still suppresses EMI (Electro Magnetic Interference) from disrupting the electronics of the ignition. This is the only wire recommended to be used with the MSD Enhancer Ignition System.

Adjustable Ignition Timing Curve: The MSD Enhancer Ignition system allows you to program an ignition timing curve. Changes in altitude, compression, fuel octane or a number of other variables requires that the ignition timing be compensated. The Enhancer allows you to advance or retard the initial timing as well as designate a different timing curve to increase overall power and performance.

Holeshot Feature: The MSD Enhancer Ignition has a special built-in circuit that sets a low rpm limit. This rpm limit produces consistent and quick starts. This allows you to concentrate on the start of the race instead of throttle position.

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Wiring Diagrams and Tech Notes

Wiring Diagrams and Tech Notes

Wiring Tips
When making permanent electrical connections it is imperative that proper terminals, connectors and soldering be used. Using connectors such as MSD’s Weathertight or Deutsch connectors provide positive locking, sealed connections. Never simply “twist and tape” wires together. Faulty wiring will result in ignition and electrical problems

MSd power Cables
The Power Cables of the MSD Ignitions are the heavy (12 gauge) Red and Black wires. The Black wire connects to battery negative (-) or ground and the Red goes to battery positive (+). No switch or fuse should be used. The Red wire must be connected directly to the battery positive terminal or to the constant positive side of the starter solenoid.

Grounds
A poor ground connection can cause many frustrating problems. When a wire is specified to go to ground it should be connected to the battery negative terminal, engine block or a common solid ground on the chassis. Always connect the ground to a clean, paint free metal surface and always have a ground strap between the engine and the chassis. Do not rely on solid engine mounts as a ground between the chassis and engine.

Wire Lengths
The power leads and the wires of the MSD can be shortened, however the correct connectors should be properly installed and soldered in place. If the wires of your MSD Ignition are not long enough for your application, they can be lengthened if properly done. If lengthening the heavy Power Cables, the next size larger (10 gauge) must be used. For the 14 gauge wiring, use the same size or 12 gauge. Always take the time to solder and insulate these connections. Doing it right the first time will save you frustration later!

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