Custom Search

GSP9700 Series Vibration Control System

GSP9700 Series Vibration Control System

The GSP9700 Series Vibration Control System is a wheel balancer with the added capabilities of measuring tire/wheel Road Force, Lateral Force, and wheel runout. The GSP9700 simulates a “road test”, with a unique “load roller” which applies up to 1400 pounds of force against the rotating assembly. The roller measures the loaded runout of the assembly (deflection while under load) and automatically recommends corrections when needed. The GSP9700 technology eliminates many of the time consuming, subjective, and often non-productive manual measurements previously used to diagnose and repair ride disturbance concerns. The operation of this diagnostic tool is discussed later in this manual.

This manual provides operation instructions and information required to operate the GSP9700. Read and become familiar with the contents of this manual prior to operating the GSP9700.

The owner of the GSP9700 is solely responsible for arranging technical training. The GSP9700 is to be operated only by a qualified trained technician. Maintaining records of personnel trained is solely the responsibility of the owner and management. “References”

This manual assumes that you are already familiar with the basics of tire balancing. The first section provides the basic information needed to operate the GSP9700. The following sections contain detailed information about equipment operation and procedures. “Italics” are used to refer to specific parts of this manual that provide additional information or explanation. For example, Refer to “Equipment Components,” page 9. These references should be read for additional information to the instructions being presented.

Get pdf GSP9700 Series Vibration Control System

2003-2006 Radix Hummer H2 & SUT Supercharger Installation Instructions

2003-2006 Radix Hummer H2 & SUT Supercharger Installation Instructions

1. Start the supercharger installation by installing the upgraded fuel pump. Ensure that the fuel tank is less than 1/8” full (preferably empty) by checking the fuel level gauge. Even though the gauge may read empty, some residual fuel will be present in the tank. Exercise extreme caution and common sense when working around gasoline. Extinguish all open flame or other sources of ignition and be sure to perform the following steps in an area with adequate ventilation. Personal protection in the form of eye protection and fuel resistant gloves are strongly recommended.
2. On the right (passenger) side of the intake manifold, locate the fuel pressure test port. CAUTION! The fuel in the system is under pressure! Relieve the pressure in the fuel system by depressing the check valve with a screwdriver and collecting the fuel with a shop towel.
3. Relieve the pressure in the fuel tank by removing the fuel filler cap. for 2003 skip this section and continue to step 44. The following steps are for 2004 & 2005 vehicles,
4. Loosen the clamp and remove the fuel fill pipe from the tank. Disconnect the tank vent hose by squeezing the connector and pulling it apart
5. Locate the EVAP cannister at the front of the fuel tank.
6. Disconnect the vapor lines from the EVAP cannister by squeezing and pulling them off.
7. Remove plastic shield covering the fuel tank.
8. Remove the two bolts that secure the outside edge of the tank shield with a 13mm socket wrench.
9. Along the inside edge of the tank shield locate the attachment bracket. Remove the nut with a 10mm wrench.
10. Remove the bolt along the inside edge of the tank shield with a 13mm socket wrench.

Get pdf 2003-2006 Radix Hummer H2 & SUT Supercharger Installation Instructions

MicroCommander 314 Actuator Installation Instructions

MicroCommander 314 Actuator Installation Instructions

The MicroCommander Control System provides single lever command of clutch and throttle from one to five remote stations. The control system operates from a 12 Volt DC negative ground power source and in a static condition draws only .4 amperes. The MicroCommander Control System will operate outboards, I/O’s and inboards, either gas or diesel powered.

The connection to the engine throttle and clutch is through standard Morse Type 33C push-pull cable (refer to the References Section).
Requirements:
• Throttle or clutch selector lever load should not exceed 40 lbs.
• The MicroCommander Control System requires a supply voltage of 11 to 16 volts DC. A low voltage can cause a control circuit reset or erratic action. For this reason avoid using a starting battery if possible. Make sure battery’s are properly charged.
• The 12 Volt DC power required is to be supplied through a 10 ampere, push button type, circuit breaker. (One for each Actuator) The circuit breaker is connected to the battery or battery isolator switch.
NOTE: The alternator MUST be connected directly to the battery or to an isolator switch that provides for an alternator field disconnect.

Get pdf MicroCommander 314 Actuator Installation Instructions

Acura RSX Complete Report Manual

Acura RSX Complete Report Manual

Based on the Honda Civic, the RSX enters its third year unchanged: The only significant 2004 update is the addition of heated side mirrors. Nevertheless, we still regard this small sports coupe as one of the most appealing in its class. Smoother and more refined than the old Acura Integra, the RSX is powered by either the base 2.0-liter, DOHC 16-valve aluminum four or a 200-hp edition that comes with the Type-S model. The former is mated with a five-speed manual gearbox, and a five-speed SportShift manumatic is an option. The 200-hp version is bolted to a six-speed manual with short shift throws and precise engagements. It’s the only transmission offered with the 200-hp engine. The Type-S is available with a pricey Factory Performance package that includes 17-inch wheels, slotted brake rotors, stiffer shocks and springs, and a spoiler.

Comparison Test Review: Acura RSX Type-S vs. Chevrolet Cobalt SS Supercharged vs. Dodge SRT4 ACR vs. Saturn Ion Red Line vs. Subaru Impreza WRX

Cheap speed is like free beer or two bonus Presidents’ Days that land on successive Fridays. It’s always, always good. The only way it could be better is if you combined the beer part with, say, King Mswati III’s parade of bare-breasted maidens, held in the King’s honor annually in Swaziland, where we have never tested even one automobile. But the female members of our production team, one voting in this comparo, reminded us that rampant immaturity in grown men is a trait they do not often seek, so we let it slide, opting instead to spend one hour per night devoted exclusively to poop jokes.

This feels like maybe the 23rd installment in our series of cheap-speed comparos, but that’s okay, because we’ve made quite a prosperous little career out of repeating ourselves. For this test, we demanded that each car produce 200-or-more horsepower with a base price not to exceed $25,000. Cheap speed isn’t so cheap these days. We eventually came up with six qualified combatants, which immediately dwindled to five when Volkswagen couldn’t supply a Jetta GLI

Get pdf Acura RSX Complete Report Manual

2006-2007 6.0L Chevrolet Trailblazer SS Intercooled Supercharger System

2006-2007 6.0L Chevrolet Trailblazer SS Intercooled Supercharger System

We encourage you to read this manual thoroughly before you begin work, for a few reasons: A quick parts check to make certain your kit is complete (see shipper parts list in this manual). If you discover shipping damage or shortage, please call our office immediately. Take a look at exactly what you are going to need in terms of tools, time, and experience.

Review our limited warranty with care.
Make sure to have 91 or higher octane fuel in the tank. When unpacking the supercharger kit DO NOT lift the supercharger assembly by the black plastic bypass actua- tor. This is pre-set from the factory and can be altered if used as a lifting point!
Tools Required
Safety glasses
Metric wrench set
1/4” drill bit
1/4”, 3/8”, & 1/2” drive metric socket set (standard and deep)
8mm hex (Allen) wrench
3/8” and 1/2” drive, foot pound and inch pound torque wrenches
Belt tensioner wrench or 1/2” breaker bar
7/32” socket
Drill and 5/16” drill bit
Phillips and flat head screwdrivers
Fuel quick disconnect tools (included in kit)
E5 internal Torx socket
Small or angled 3/8” drill motor
Drain pan
Compressed air

Our Magna Charger kits are designed for stock engines, with stock components, in good mechanical condition only. Installation on worn or damaged engines is not recommended and may result in engine failure, for which we naturally can’t be responsible. Magna Charger is not responsible for the engine or consequential damages. Aftermarket engine re-calibration devices that modify fuel and spark curve (i.e.. programmers) are not recommended and may cause engine damage or failure. If you have any questions, call us!

Caution: Relieve the fuel system pressure before servicing fuel system components in order to reduce the risk of fire and personal injury. After relieving the system pressure, a small amount of fuel may be released when servicing the fuel lines or connections. In order to reduce the risk of personal injury, cover the regulator and fuel line fittings with a shop towel before disconnecting. This will catch any fuel that may leak out. Place the towel in an approved container when the job is complete, and of course, no smoking.

Magna Charger strongly recommends the following:
• Clean your engine compartment before starting any engine disassembly.
• You must have a clean fuel filter - check and replace as needed before installation.
• You must have a clean air filter - replace every 10,000 miles.
• OE type / Stock spark plugs and stock plug gap is recommended.
• Start with and use only 91 octane fuel or higher.

Get pdf 2006-2007 6.0L Chevrolet Trailblazer SS Intercooled Supercharger System

COMMANDER 950 TOTAL ENGINE MANAGEMENT SYSTEM

COMMANDER 950 TOTAL ENGINE MANAGEMENT SYSTEM

This tuning manual is designed to take all of the guesswork out of tuning your Commander 950. Holley is dedicated to providing products for our customers that not only outperform your expectations, but also are easy to install and tune.

NOTE: We highly recommend that you carefully read through all the manuals included with your system before installing and tuning your Commander 950 Fuel Injection System. This will eliminate many problem areas and wasted time. This manual covers only the wiring and tuning aspects of the Commander 950. The hardware installation manual (if included) will cover all aspects of the actual installation of the mechanical components (manifold, throttle bodies, etc.).

The Commander 950 systems are the most powerful fuel injection systems available today and are constructed from the highest quality components that have guided many racers to the winner’s circle. Holley’s race-winning heritage and technology is taken to the next step with our Commander 950 fuel injection systems. These systems are perfect for both street and full-blown race applications, yet are user friendly.

This controller will allow you to tune fuel delivery, spark timing, boost compensation, fuel pump control, cooling fan, idle quality, and much more. As sophisticated as this system is, this tuning manual will walk you through each step, giving you maximum power, driveability, and reliability out of your engine.
Chapter 1 of this manual consists of the terms and definitions of fuel injection management systems. This is a glossary of components that you will encounter during the installation and tuning of your Commander 950 fuel injection system.
Chapter 2 of this manual will focus on the fundamentals and theory behind electronic fuel injection (EFI). This is where you will learn about how and why fuel injection works.
Chapter 3 will focus on the skills required to install your Commander 950 system. This includes items such as: basic computer knowledge, limitations of the system, and general automotive knowledge.
Chapter 4 will focus on the tools required to install your Commander 950 system
Chapter 5 gives comprehensive instruction on the wiring installation of your Commander 950 system. This is a very comprehensive section and includes step-by-step instructions that are easy to follow in very simple terms.
Chapter 6 covers the software installation, software operational description, computer operation, and fuel map downloading.
Chapter 7 provides step-by-step instruction to get you through initial fire up.
Chapter 8 goes through the basic tuning of your Commander 950. This will include detailed instructions on tuning Speed Density systems.
Chapter 9 will cover the fine points of tuning required to realize optimal performance in Speed Density systems. This advanced tuning section will allow you to squeeze every last bit of power and driveability out of your vehicle.
Chapter 10 covers some basic fundamentals for Alpha N systems.
Chapter 11 covers the Datalogger functions

Get pdf COMMANDER 950 TOTAL ENGINE MANAGEMENT SYSTEM

Chevrolet Safe & Fun Hockey Jamboree Instructor’s Manual

Chevrolet Safe & Fun Hockey Jamboree Instructor’s Manual

Chevrolet Safe & Fun Hockey seeks to inform parents, coaches and players of the values in developing a positive attitude toward healthy competition, co-operative teamwork, fair play and grace under pressure.

As instructors, Chevrolet and Hockey Canada depend on you to bring the message of Safe and Fun Hockey home to all of our parents. In today’s hockey climate, the importance of this message cannot be understated. This manual will serve as a reference piece for your instruction, with points, handy teaching tips, and even suggested answers to parental questions and concerns. If you have any further questions, please feel free to contact Hockey Canada.

The goal of Chevrolet Safe and Fun Hockey is not only to help develop fundamental hockey skills but to promote and develop the values of respect and responsibility in the game of hockey. Helping parents to effectively communicate the philosophy of a game that is truly “Safe and Fun” is the mandate of this manual. Co-written by Dr. K. Vern Stenlund, Professor of Education at the University of Windsor, Dr. Stenlund has over 30 years of hockey experience as a former NHL player, minor league coach, and now as a university educator.

Along with Dr. Stenlund, Chevrolet Safe and Fun Hockey is endorsed by some of the game’s greatest ambassadors. Safe and Fun Hockey has earned the support of Hall of Famers Bobby Orr and Mike Bossy. Joining Orr and Bossy in support of the program is Cassie Campbell of the Canadian Women’s National Team. Along with Chevrolet, they’re all committed to promoting the philosophies of Chevrolet Safe and Fun Hockey and the great game itself.

Get pdf Chevrolet Safe & Fun Hockey Jamboree Instructor’s Manual

2003 - 2006 Chevrolet Silverado1500 & GMC Sierra 1500 Trucks Supercharger Installation

2003 - 2006 Chevrolet Silverado1500 & GMC Sierra 1500 Trucks Supercharger Installation

1. Exercise extreme caution and common sense when working around gasoline. Extinguish all open flame or other sources of ignition and be sure to perform the following steps in an area with adequate ventilation. Personal protection in the form of eye protection and fuel resistant gloves are strongly recommended.
2. On the right (passenger) side of the intake manifold, locate the fuel pressure test port. CAUTION! The fuel in the system is under pressure! Relieve the pressure in the fuel system by depressing the check valve with a screwdriver and collecting the fuel with a shop towel.
3. Relieve the pressure in the fuel tank by removing the fuel filler cap.
4. With a 8mm wrench disconnect the (-) negative battery cable. Make sure the cable is far enough away from the battery that it does not accidentally touch the battery and make connection during the installation. (Wrap negative cable connector with electrical tape.)
5. With a cool engine remove the radiator cap. (Be careful not to remove the cap if the engine is still hot.)
6. Open radiator petcock and drain coolant into a clean drain pan. Save coolant for reuse later on.
7 Remove the plastic sight shield bolt using a 10mm socket wrench.
8. Lift plastic shield from top of engine. 9. Using a 8mm nut driver loosen the two large hose clamps holding the air cleaner duct assembly.
10. Remove the duct assembly by lifting it out. Sight shield and duct assembly will not be reused.
11. Unplug the electrical connector to the MAF sensor.

Get pdf 2003 - 2006 Chevrolet Silverado1500 & GMC Sierra 1500 Trucks Supercharger Installation

2005 and up Chevrolet Cobalt TWM Performance Short Shift Kit Installation Manual

2005 and up Chevrolet Cobalt TWM Performance Short Shift Kit Installation Manual

It’s preferable to park on a flat surface, as you may have to engage and disengage the hand brake and shift from gears to neutral. If you can’t do so and are obliged to install the short shifter on a slightly inclined surface, place wooden blocks in front or behind the wheels to prevent the car from moving while you’re working.

Tools required:
- Flat head screw driver (large and small)
- Philips head screw driver
- Needle nose pliers
- Ratchet
- 8 mm socket
- 10 mm socket
- 12 mm socket
- 7/16” socket
- 1/8” Allen key
- All purpose grease
- WD-40 or any rust-remover product

1. Locate the center plastic panel under the handbrake. Pull up on it and put it in a safe place.
2. Locate the rear plastic panel that is just behind the one you just removed. Pull up on it and put it in a safe place.

Get pdf 2005 and up Chevrolet Cobalt TWM Performance Short Shift Kit Installation Manual

CHEVROLET IMPALA HARDWARE & INSTALLATION MANUAL

CHEVROLET IMPALA HARDWARE & INSTALLATION MANUAL

This DECKLIGHT‐S®:
• Is designed for use with 2006 through the current Chevrolet Impala model.
• Is designed and intended to function as a directional stick and/or emergency warning light mounted on the interior rear window deck.
• Has an electric operating system requirement of 12 volts DC, with a negative ground.
• Will operate independently or in conjunction with Rontan light controllers or universal light controllers (ICM10® or DSC40® required).
• Stores all flash patterns in the light assembly intelligence.
• Plug‐and‐play operability and modular design of the light heads facilitate installation, quick color changes, and field upgradeability.
• Is vehicle specific and if used with other models or applications, may require some modifications.
• Is engineered with Rontan’s two‐wire technology capability for ease of installation and quick programming.
• All Rontan North America products are SAE compliant and meet Calif. Title 13 standard

Get pdf CHEVROLET IMPALA HARDWARE & INSTALLATION MANUAL

MOR/ryde Rubber Suspension System Service Manual

MOR/ryde Rubber Suspension System Service Manual

The MOR/ryde Rubber Suspension System is a unique and technologically advanced suspension. The uniqueness of the MOR/ryde suspension is in its:
1.100% Natural Rubber Springs
2.13-inch Wider Spring Center
3. Frame Attachment. Fore and Aft the Drive Wheels Without a Slip Joint
4. Side-to-Side Adjustability to Compensate for Unequal Cross-Vehicle Loading

The MOR/ryde suspension system with its rubber springs provides three (3) distinct advantages:
1. Smoother Ride and Improved Passenger Comfort
2. Improved Braking
3. Improved Handling and Greater Driver Control Routine preventive maintenance is critical to insure a MOR/ryde suspension will provide thousands of safe and trouble-free miles of performance. This Service Manual will provide information regarding routine maintenance and service instructions.

Get pdf MOR/ryde Rubber Suspension System Service Manual

Chevrolet Corvette Adapters User Manual

Chevrolet Corvette Adapters User Manual

Specially designed Chevrolet Corvette adapters (see Figure 1) can be used with the Universal Measuring System’s (UMS) pinchweld stands/adapter tubes or with Universal Anchoring System (UAS) bases. The adapters allow the positive anchoring of Chevrolet Corvettes (1997 - ).

The Corvette anchoring components allow attachment of hold down brackets to oval holes on underside of vehicles rocker panels. The hold down brackets then mount to either UMS basic stands/adapter tubes or to clamp bar tubes inserted in UAS bases.

Instructions
1. Remove plugs from oval holes in bottom of rocker panels.
2. Lift one side of vehicle and position anchoring stands (see options – Figure 1) at front and rear corners of center section.
a. If using UMS pinchweld stands, first lift one side of vehicle and position mounting brackets on main- frame below front and rear corners of vehicle’s cen- ter section. Then slide stands into the brackets but do not secure them in the brackets nor secure the brackets to the mainframe.
b. If using UAS bases, insert UMS adapter tubes, clamp bar tubes, or optional cradle mount tubes and position bases at front and rear corners of center section.
3. Insert head of threaded hold down attachment into oval hole at front corner of center section (see Figure 2) and turn attachment 90 degrees so that head straddles inside of oval hole.
4. Slide oval spacer and oval insert onto threaded end of hold down attachment. (See Figure 3.) Oval insert must fit within oval hole on underside of rocker panel. (See Figure 3 inset.)
NOTE: Early 1997 production models of Chevrolet Corvettes do not require use of oval spacer.

Get pdf Chevrolet Corvette Adapters User Manual

Chevrolet C6 Corvette Figure Grille Set Installation Manual

Chevrolet C6 Corvette Figure Grille Set Installation Manual

C6 Corvette Figure Grille Installation
1) INSTALL BUMPER GRILLE
1.1) Prepare grille. Feed the screwdriver through the hole indicated in Figure-1. Place a #6 washer on a #8 screw and then tape this combination to the Phillips head screwdriver. Scotch tape is the best type of tape to use, and make sure to secure the majority of the tape to the screwdriver shaft (See Figure-1). This will allow for you to easily remove the tape after the screw is installed in the bumper.
1.2) Position grille. Carefully insert the grille in the bumper opening taking care to not scratch the vehicle. When properly fit, the grille will sit against the OEM grille.
1.3) Install. Feed the screw/washer through the hole indicated in Figure 2 and screw until the screw has tapped through the bumper. Do not fully tighten the screw at this time, leave it about halfway secure.
1.4) Prepare left portion of grille. Carefully pull the left side of the grille from the bumper and load the screwdriver with a screw/washer as you did in step 1.1.
1.5) Finish. Carefully place the left side of the grille back against the OEM grille and then install the left screw/washer fully. Once the left is fully tightened, fully tighten the right grille.

Get pdf Chevrolet C6 Corvette Figure Grille Set Installation Manual

LoJack Stolen Vehicle Recovery System Owners Manual

The LoJack Stolen Vehicle Recovery System uses a small transmitter that’s hidden in your vehicle. After police enter a stolen vehicle report in the Statewide Law Enforcement computer system, LoJack is activated and begins to send a signal that police can track using LoJack Police Tracking Computers to recover your stolen vehicle.
1. After you report your stolen vehicle to police, a signal from a radio tower activates the LoJack in your vehicle.
2. The LoJack unit emits a uniquely coded signal.
3. The Police Tracking Computer receives the coded signal coming from your vehicle. That signal quickly pinpoints the vehicle’s location and leads police to a rapid recovery – many times within a few hours.

This owner’s manual is a handy reference providing useful information about your LoJack. Please take a few minutes to read it carefully – and write down your Vehicle Identification Number (VIN) – so that if thieves strike, you’re prepared. You’ll also find complete information about maintenance, your LoJack warranty, coverage areas, and more. In order to keep LoJack’s presence in your vehicle undetected by thieves, we strongly recommend that you do not store this manual or other LoJack materials in your vehicle. Also, keep your LoJack I.D. card in your wallet.

Get pdf LoJack Stolen Vehicle Recovery System Owners Manual

LoJack Stolen Vehicle Recovery System Owners Manual

XDI User’s Manual

XDI User’s Manual

The XDI is the latest ignition system from Electromotive. This new, configurable ignition system uses a controller with one or two Direct Fire Units (DFU) to power up to 14 different engine configurations. The XDI uses Electromotive’s patented direct fire ignition and it’s high-resolution crank position sensing to produce the most accurate and most powerful ignition available in the aftermarket.

A “Direct Fire” ignition fires the spark plugs directly from the coils and not through a distributor cap and rotor. This is accomplished by using multiple coils, each with two spark terminals. The coil terminals are connected to the spark plugs, allowing one cylinder to fire on compression while its companion cylinder fires simultaneously on exhaust. Open spark gaps in the rotor and cap are eliminated, making wear and moisture problems a thing of the past.

What sets XDI apart is the ability to charge multiple ignition coils at the same time. This increased dwell time means that full spark energy is available over the entire RPM range (up to 9600 at 12 volts). Unlike Capacitive Discharge systems that only put out one very short spark, the XDI puts out a full energy, long burning spark at your highest and most critical engine speeds. Long burn times assure effective burning of even lean fuel mixtures.

The brain of the XDI includes dual digital microprocessors using patented spark algorithms (patent number RE 34,183), which takes the electrical signal from the crankshaft sensor, identifies the two missing teeth and then keeps track of the remaining 58 teeth. The XDI determines engine speed and computes the spark advance from your knob settings. Setting the timing advance curve is a simple task that anyone can understand.

In addition to synchronizing and firing the plugs at the correct advance angle, the XDI also computes the exact dwell to produce 9 amps of coil current. Coil charging is measured dynamically, so changes in RPM, battery voltage, or temperature are all accounted for on every spark. This corrects any errors that are caused by battery voltage or coil temperature changes and insures maximum spark energy.

Get pdf XDI User’s Manual

ALB-1500 LOAD BLAZER Owners Manual & Installation Instructions

ALB-1500 LOAD BLAZER Owners Manual & Installation Instructions

INSTALLATION INSTRUCTIONS
1. Inspect liftgate. Report any questionable condition to the carrier that delivered the unit.
2. Place the truck on flat level ground and block the wheels to prevent possible truck movement during liftgate installation.
3. Remove the rear bumper and bumper brackets from the truck. Remove the tailgate, latches and pivots from the rear of the truck box.
4. Remove tail light screws from the lenses. Pre-drill new holes through the lens into the truck body to accept, 2, #8 self tapping screws per lens. (See Fig. 1) If there is no lip on the truck body to secure the lens to, use the lens mounting bracket and the 5/16-18x ¾ bolt to form an alternate lip. Bolt bracket through existing threaded hole in the tail light compartment. Make sure these screws will be accessible once the liftgate is positioned. NOTE: The tail light lens screws will not be accessible once the liftgate is installed if this step is omitted.
5. Install “S” hooks into 5/8” holes in liftgate posts. Hang liftgate with a chain using a hoist or forklift. (See Fig. 2) “S” hooks and chain, customer supplied.
6. Position the liftgate in the truck bed so the mounting lip (See Fig. 3) of the liftgate is on the edge of the truck bed and pushed into the truck bed as far as possible. Center the liftgate in truck bed loading area.

Get pdf ALB-1500 LOAD BLAZER Owners Manual & Installation Instructions

Figure’s 2006-Present Acura TSX Custom Grille set

Figure’s 2006-Present Acura TSX Custom Grille set

Scion xB Figure Grille Installation
1) Upper Center Grille
1.1) Remove OEM Grille. Begin by opening the hood. Remove the radiator cover that fits above the OEM grille. The radiator cover is held in place by a series of pop-top fasteners. Remove these by following the procedure shown in Figure 1. Finally, there are additional pop-top fasteners and two 10mm bolts that hold the OEM grille in place. Remove these and then remove the grille.
1.2) Prepare bumper for installation. Once the OEM grille is removed, drill two 1/8” holes in the locations shown in Figure 2. These holes will be used to secure the Figure Grille. If you ever need to re-install your OEM grille, these holes will be completely hidden and will not interfere in anyway.
1.3) Install the Figure Grille. Place the Figure Grille in the grille opening. The outside of the grille will fit in the lip of the bumper. Loosely attach nylon ties through the two holes you just drilled and through the OEM holes on the lower lip of the bumper. Once all ties are loosely attached, verify the grille is in the proper position and then fully secure all ties. Finish by cutting the excess tails off each tie.
1.4) Replace radiator cover. Place the radiator cover in its location and replace the pop-top fasters. Some fasteners will be left over as they were only used to secure the OEM grille.

Get pdf Figure’s 2006-Present Acura TSX Custom Grille set

Chevrolet C5 Corvette Figure Grille Set Installation Manual

Chevrolet C5 Corvette Figure Grille Set Installation Manual

Thank you for purchasing Figure’s 1997-2004 Chevrolet C5 Corvette Custom Grille set. These grilles have been engineered to enhance the look of your vehicle for the duration of its life. Proper installation is essential to your overall satisfaction, so please read these instructions before attempting to install the grilles. Exercise patience; these instructions are intended to assist even the most mechanically challenged.

Remember, if you are not 100% satisfied with our product, simply return the set to us (or to the retailer if you did not purchase directly through Figure) within 30 days of purchase for a complete refund.

INSTALL MAIN GRILLE SET
1.1) Prepare grille. The grilles are designed to install from the front without any need for disassembly. Prepare the grilles by feeding a Phillips head screw driver through the front of the grille as shown in Figure 1. Using a small piece of Scotch tape, tape the screw and washer on the end of the screwdriver (see Figure 2). Next, feed the second screwdriver through the grille face and load it with a screw and washer….

Get pdf Chevrolet C5 Corvette Figure Grille Set Installation Manual

Automatic Transmission Fluid

Automatic Transmission Fluid

The next time you check the fluid level in an automatic, sniff the fluid on the end of the dip stick. If it smells like burned toast and/or has a discolored brown appearance, the fluid has cooked itself and is no longer capable of providing proper lubrication to the transmission. If you’re lucky, you may have caught the problem before serious damage has been done — but more often than not by the time the fried fluid is discovered, the transmission is also toast.

Compared to motor oil, ATF has live pretty easy. There’s no soot, gasoline or condensation from combustion blowby to contaminate the fluid. The only physical contaminants the fluid must deal with are particles that wear off the friction plates, gears and bearings inside the transmission. Most transmissions have some type of internal filter to keep the fluid clean. Some do a pretty good job, but others don’t. Most Asian transmissions only have a plastic or metal strainer that can only trap the larger pieces of debris. The rest circulates with the fluid and accelerates wear. Changing the fluid is the only way to get rid of these contaminants.

Heat is the main concern for ATF. Automatic transmissions create a lot of friction, and friction produces heat. The fluid is constantly churning inside the torque converter and being pumped through metering orifices and hydraulic circuits. Every time the transmission shifts gears, the clutch packs generate even more heat that must be carried away by the fluid. The greater the load on the transmission, the more heat it generates and the hotter the fluid gets. Most ATF can withstand normal operating temperatures of around 200 degrees F for tens of thousands of miles. But if the temperature of the fluid rises above 220 degrees F the fluid starts to break down quickly. Above 300 degrees, fluid life is measured in hundreds, not thousands of miles. And above 400 degrees, the fluid can self- destruct in 20 to 30 minutes!

ATF contains ingredients to improve its oxidation stability as well as other additives to reduce foaming and inhibit corrosion. Over time, the protective additives can also break down causing the fluid’s lubrication properties and viscosity to change for the worse. That’s why fluid breakdown is the leading cause of transmission operating problems and failure. Most experts still recommend changing the fluid and filter every 2 to 3 years or 24,000 to 36,000 miles — or once a year or every 15,000 miles if a vehicle is used for towing or other severe service use.

Get pdf Automatic Transmission Fluid

2001 Chevrolet Camaro Engine Performance

2001 Chevrolet Camaro Engine Performance

Before performing any on-vehicle adjustments to fuel or ignition systems, ensure engine mechanical condition is okay. CAUTION: When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

VALVE CLEARANCE
NOTE: All models use hydraulic lifters. Adjustments are not required.
IGNITION TIMING
NOTE: All engines are equipped with C3I, DIS or IDI ignition systems. Timing on these systems is not adjustable.

IDLE SPEED & MIXTURE
NOTE: Idle mixture is controlled by Powertrain Control Module (PCM). Adjustment is not possible. After replacement of Idle Air Control (IAC) valve, system must be cycled as identified for PCM to properly control idle speed. If idle speed is not okay after cycling system, problem is usually caused by a dirty throttle plate or vacuum leaks. Ensure all vacuum components are functioning properly.

IDLE SPEED (4-CYLINDER)
1.9L (SC1, SC2, SL, SL1, SL2 & SW2)
Start engine and run until normal operating temperature is reached. Slowly vary engine speed between idle and 3500 RPM 3 times. PCM will now properly control idle speed.
2.2L (L100, L200 & LW200)
Turn ignition on with engine off for 10 seconds. Turn ignition off for 10 seconds. Start engine and idle for 30 seconds. Slowly vary engine speed between idle and 3500 RPM 5 times. Return engine to idle. PCM will now properly control idle speed. 2.2L (Cavalier & Sunfire) & 2.4L (Alero, Cavalier, Grand Am & Sunfire)
NOTE: Information for bi-fuel Cavalier is not available. Turn ignition on with engine off. Turn ignition off for 10 seconds. Start engine and idle. PCM will now properly control idle speed

Get pdf 2001 Chevrolet Camaro Engine Performance

PowerBrick-CV User’s Manual

PowerBrick-CV User’s Manual

The PowerBrick-CV is a combined rugged industrial high performance computer and a 4-channel digital video recorder in the same chassis. The system is designed to work in industrial and marine mobile environments, where reliability and endurance with respect to vibration, shock, humidity and temperature are of essence. The PowerBrick-CV system architecture is modular which allows for easy upgrading and expanding.

For public safety providers, the PowerBrick-CV system offers outstanding computing power while at the same time acting as a tool for incident/evidentiary documentation, surveillance and training. Typical areas of application include:
• Mobile surveillance, border patrolling, marine patrolling
• Law enforcement vessels and vehicles
• Patrol boats and vehicles
• Fire emergency vehicles
• Public transportation security
• Seaport surveillance/security

Get pdf PowerBrick-CV User’s Manual

Acura RSX Nitrous Oxide System

Acura RSX Nitrous Oxide System

Kit Number 05126NOS is intended for 4 cylinder 2000-2005 Acura RSX applications. This kit was designed to be used on late model multi-point fuel injection type engines with 43 psi ± 5 psi fuel pressure.

NOTE: This nitrous oxide injection system injects a mixture of nitrous oxide and fuel into the air intake duct. If the instructions are not carefully followed, poor mixture distribution can occur resulting in variations of air-fuel ratio from cylinder to cylinder. In extreme cases intake manifold backfires can occur if the instructions are not followed exactly.

These kits have been designed for safety and smoothness of operation. Nitrous oxide is injected into the engine only when the following conditions are met:
Bottle valve is opened
System is armed
Engine is at wide-open throttle
Engine speed is above 3000rpm
Horsepower and torque increases due to these kits will vary with engine displacement and modifications. Power gains based on testing using a 2002 Acura RSX Type S and a Superflow Chassis dyno are projected in the table below.

Get pdf Acura RSX Nitrous Oxide System

Acura MDX Backup Sensors Owner’s Manual

Acura MDX Backup Sensors Owner’s Manual

This product is designed to be used exclusively on a Acura MDX. Acura is not responsible if the unit is used for any other intended purpose. This Owner’s Manual should be considered a permanent part of the the vehicle. It should remain with the vehicle at all times and stay with the vehicle when sold.

This accessory should be installed only by a skilled technician who has the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. Installation should not be attempted by “do-it-yourselfers.”

This Owner’s Manual contains important information about the safe operation of the backup sensors. We urge you to read this manual carefully, become familiar with the controls it describes, and follow its recommendations to help make your driving trouble-free and enjoyable.

Before using the backup sensors, make sure you read and understand the operation and limitations of the system as discussed below and elsewhere in this manual.
• The backup sensors are designed to provide and audible sound when they detect large stationary objects while the vehicle is moving in reverse at low speed. However, the system may not detect all possible objects depending on their size, shape, or location.
• Even with the backup sensors, the driver is still responsible for making sure the path is clear when operating the vehicle in reverse.

Get pdf Acura MDX Backup Sensors Owner’s Manual

DownForce – DFR Diffuser OEM User’s Guide

DownForce – DFR Diffuser OEM User’s Guide

The DFR Diffuser was modeled after the 2003 NSX-R debut launch at the Tokyo Auto Show by Honda. The NSX-R displayed was a pre-production version of the NSX-R. It was featured with exposed carbon fiber hood, spoiler, and a full sized carbon diffuser. Since the diffuser never made into production, it is known as the prototype NSX-R.

The DFR diffuser is mounted using original mounting points and requires no drilling on the car. Installation is rated at 20 minutes for the average person. You can ensure a speedy installation by reading through this install guide before you begin work. The diffuser features two detachable fins in the center. In case of damages, the fins are readily replaceable. The diffuser is designed as an airfoil to guide low pressure (high velocity) air flow. Without any guide, the high speed air would flutter uncontrollably to an exit and create unnecessary drag on the car. This constant drain on the physical car would result in lower fuel efficiency, instability at high speeds and increased parasitic drag reducing power output.

Get pdf DownForce – DFR Diffuser OEM User’s Guide

Honda and Acura 68mm Throttle Body

Honda and Acura 68mm Throttle Body

Removal of Engine Accessories
1. Remove the hose clamp that holds the intake tube to the throttle body.
2. Remove the intake tube.
3. Check and measure the throttle position sensor voltage with a volt/ohm meter prior to removal. Record your voltage measurements. Disconnect the TPS.
4. Remove the throttle body mounting nuts.
5. Disconnect the negative battery cable.
6. Remove TPS mounting screws. These are tamperproof screws and will need to be ground off before removal is possible. New screws are provided in the kit for reassembly.
7. Remove the engine fast idle valve mounting screws. Retain the O-rings.
8. Remove manifold absolute pressure (MAP) sensor. Retain the O-rings.
9. Remove throttle linkage cable and bracket.

Porting of Intake Manifold (optional for optimum performance)
WARNING: We suggest removing the manifold before porting the intake manifold. Make sure that the intake manifold is free from chips or debris before reinstalling it. Engine damage will occur if any debris remains in the intake manifold.
1. Use the new throttle body-mounting gasket (supplied) to scribe the porting outline on the intake manifold. See Figure 1.
2. With a sharp scribe tool, trace the inside of the gasket against the intake manifold.
3. Remove the gasket.
4. Use die grinder, or other similar tools, to remove the material from the intake manifold. See Figure 2.
NOTE: For the 68mm throttle body, (if the manifold is port matched or a vacuum leak from the EACV occurs) the manifold passages for the engine air control valve (EACV) must be welded or epoxied and drilled using the gaskets provided as a template. The gasket surface must be milled flat prior to installation. This practice is not required if an aftermarket manifold is purchased or if the EACV is going to be disabled.

Get pdf Honda and Acura 68mm Throttle Body

Accord & Acura Series Honda Universal Adapter User Manual

Accord & Acura Series Honda Universal Adapter User Manual

Specially designed adapters are used in conjunction with Universal Anchoring System (UAS) stands and Universal Measuring System (UMS) pinchweld stands when securing vehicles with horizontal pinchwelds and vertical jack tabs in the corners of their center sections. (All Honda / Accord / Acura vehicles excluding Odessey.) These adapters allow the positioning of vertical jack tabs into a slot on the adapter’s top surface, and the attachment of 4 inch clamps to horizontal pinch- welds.

The Honda adapters attach to UAS stands in two ways dependent upon anchoring tube used. Figure 1 shows attachment to the ears of a UAS clamp bar tube. Figure 2 shows attachment to the vertical surface of a UMS adapter tube. Figure 3 shows attachment to the vertical surface of a UMS pinchweld stand. Each illustration shows the Honda adapter in its lowest mounted position.
IMPORTANT: Information on use of anchoring stands (including their attachment to repair system mainframes) appears in the UAS Users Manual and UMS Pinchweld Stand Users Manual.

Spacers are provide with Honda adapters which allow height adjustment of horizontal clamps. The spacers, positioned between top surface of adapter and bottom surface of lower clamp half, are provided in these thicknesses: 1/8” (3.17mm), 1/4” (6.35mm), 1/2” (12.7mm), and 1“ (25.4mm). This manual identifies the correct spacer(s) to use for each Honda / Accord / Acura vehicle. (See following pages.) Use the identified spacer(s) regardless of the anchoring setup and observe the following when applicable.
• When using UMS adapter tubes in UAS stands, use not only the identified spacer(s) but also adjust vehicle’s specified datum height 3/4” (19mm).
• When using UMS pinchweld stands,use not only the identified spacer(s), but also adjust vehicle’s specified datum height 1/2” (12.7mm).

Get pdf Accord & Acura Series Honda Universal Adapter User Manual

Sharpness of the Acura TL

Sharpness of the Acura TL

Superseding the Acura Vigor in 1996, the Acura TL is a midsize entry-level luxury car. It is manufactured and sold under the Acura brand, which is under the automobile manufacturer, Honda. It has become quite popular in its own way and received a name for itself as the best selling luxury sedan, after selling more than 79,000 units in 2004.

In 1998, Honda introduced the Acura TL-X concept car. It featured a preview of the second generation of TLs that would make its public entrance after a year. This second generation TL is now called as the 3.2 TL. It has a newly-designed 3.2 liter 225 HP SOHC VTEC J32 V6 along with a four-speed electronic automatic transmission with SportShift. The only option given to this vehicle was a hard drive based navigation system. Changes continued to roll in for the Acura TL as the years went on. This vehicle sported changes like a five speed automatic transmission with SportShift, that gave way for a slightly better fuel economy and acceleration. Other changes included the addition of side impact airbags for the front passengers and a change of format in its navigation system.

Also done in were a DVD based navigation system where a driver could theoretically drive from one coast to another with this new navigation system installed. The system had stored the maps in zones and there were five different zones for the United States. The vehicle also sported a new façade with its redesigned tail lights, a great-looking and beveled front, and a wide, yet powerful stance. The gutter at the beltline of the vehicle sported a tough, extruded shape that could make one recall the blade of a hunting knife. Also added were an in-dash CD changer, firmer seats and suspension for the year 2002.

Come the 3rd generation Acura TL, it became the first car in the U.S. market to have a six disc DVD-Audio system which had an output through an 8-speaker system. This system was engineered by Panasonic, and it also plays back normal audio CDs along with DTS audio discs, CD-audio, CD-Rs, and CD-RWs. It also has a Bluetooth HandsFree Link, or HFL, system that is integrated with the audio system itself and this HFL system allows drivers to use their cellular phones hands-free. By simply voice-dialing the number that they need to contact, drivers can have the entire conversation over the Acura TL’s built-in audio system.

The Acura TL makes drivers feel great when they are behind the wheel for Honda has certainly kept in mind to consider ergonomics. With the Acura TL, the driving position feels perfectly natural. The controls carry the feel as if they belong in a performance car. It also has notably short-stroke brake pedals that lets drivers modulate the new four-piston Brembo front brakes with a precision that could be considered as complete.Acura car parts.

Get pdf Sharpness of the Acura TL

Tire Pressure Gauges

Tire Pressure Gauges

MOTORCYCLE TIRE PRESSURES are critically important since the small patch where your tire meets the road means everything to staying upright. The tire and inflation pressures you choose are largely responsible for your bike’s handling and are also a key safety factor. Improperly inflated tires can blowout and cause you to lose control and will also impact gas mileage and tire lifespan.

Experts recommend checking tire pressure before every ride. But when you check, are you sure what the gauge tells you is accurate? What if your gauge is wrong? Does your gauge fit tightly to the valve stem? Can you read it clearly? Has it suffered a crippling blow in your tool box? Most of us have several gauges around the garage. Which one do you trust and why? In research for this article, we found confusion even among those we expected to be tire pressure experts.

Cherished Beliefs
Even tire techs from Sears Tire Centers, Goodyear and Michelin tire stores have questionable prac- tices for selecting gauges. We found the most common practice was to try a number of gauges, pick one that felt consistent and easy to use, and then use it nearly exclusively. With the exception of the Dunlop and Metzeler tents at Americade, no tire dealers interviewed had a way to calibrate or test the accuracy of their gauges.

Some motorcycle enthusiasts believe that the more money you spend on a pressure gauge, the better and more accurate it will be. Others believe “digital tire gauges are for limp-wristed technology trusters and real men use analog gauges.” Some think gauges made in Germany or Switzerland are more accurate than gauges made in China. Are any of these beliefs based on fact?

Get pdf Tire Pressure Gauges

Acura RL Rear Camera System Owner’s Manual

Acura RL Rear Camera System Owner’s Manual

Please read this Owner’s Manual carefully before using the rear camera, and keep this manual in the glove box for future reference. This product is designed to be used exclusively on an Acura RL. Acura is not responsible if the unit is used for any other intended purpose.

Advice
• Do not disassemble or modify this rear camera system. It can cause malfunction of the system.
• The camera of this system is structured as the drip-proof sealed type for prevention of dew condensation on the lens. Do not loosen the screws on the camera and do not disassemble the camera, either. It can deteriorate the drip-proof performance of the system resulting in failure of the system.
• Do not hang down the camera with the cable and do not pull the cable to move the camera, either. It can deteriorate the drip-proof performance of the system and it can cause open circuit in the cable that lead to malfunction of the system.
• Do not install the rear camera system near the antenna of radio system. Install at least 2 ft (60 cm) away from the antenna. Bands appear across the monitor screen aslant when the electric wave of the radio system jumps into the cable of the rear camera system.
• Fogged or dirty lens does not assure of the clear pictures. Remove the drops of water, snow, mud, etc. from the lens with a moist soft cloth. Do not rub the lens with a dry cloth with force as it will scratch the lens.
• When you are obliged to warm up the rear camera system with hot water, apply hot water to the camera system slowly. Avoid sharp change of the temperature of the camera. It can damage the rear camera system.

Get pdf Acura RL Rear Camera System Owner’s Manual

2002 Towing Guide

For 2002 there are even more new models, not to mention a multitude of new technologies sure to find favor with RVers. To help simplify things, we have combined some columns, such as conventional/fifth-wheel tow ratings and manual/automatic tow ratings. This not only helps shorten the guide, it makes it easier for you to make direct comparisons between truck/trailer setups with respect to their maximum tow capacities. In addition, you’ll note that we have excluded passenger car tow ratings from this year’s list (since precious few are rated to tow more than 2,000 pounds), as well as some less-popular vehicle models.

These vehicles will be included in the complete TL tow rating booklet, available separately. And as usual, vehicles capable of towing under 2,000 pounds will be excluded from both guides. Every effort has been made to ensure the accuracy of all ratings, but because our information is often preliminary at the time of publication, some numbers may have changed by the time you visit your dealer’s showroom. When in doubt, consult the manufacturer’s towing guide (available at your dealership) or the vehicle owner’s manual to be certain.

Get pdf 2002 Towing Guide

2002 Towing Guide

Time-Based Progressive Nitrous Controller Installation Instructions

Time-Based Progressive Nitrous Controller Installation Instructions

Your NOS Progressive Nitrous Oxide Injection Controller is designed to provide you with an ability to “adjust” the rate at which power from your nitrous oxide injection kit is applied to your vehicle. This controller is capable of operating any NOS nitrous system that features the nitrous and fuel solenoids with a maximum combined current draw of 40 amps, not including safety solenoids. Note that the highest current draw of any standard single stage NOS system is approximately 23-30 amps (NOS Pro Fogger P/N 02462NOS).

Initial power (solenoid duty cycle) is adjustable from 0-100%. The rate at which the solenoid duty cycle is increased (power increased) is adjustable from 0-10 seconds. Maximum power is adjusted through jetting changes, similar to a conventional nitrous oxide injection system.

The time-based progressive nitrous controller is applicable to a variety of vehicles using the NOS nitrous oxide injection kits. The basic controller and operating principle is the same for your vehicle regardless of whether it is carbureted or equipped with electronic fuel injection. However, the mounting hardware necessary for a safe installation varies with application. Listed below are the three types of nitrous oxide injection kits produced by NOS, and the application kits necessary for a proper installation.

Get pdf Time-Based Progressive Nitrous Controller Installation Instructions

1990-1993 Acura Integra TWM Performance Short Throw Shifter Installation Manual

1990-1993 Acura Integra TWM Performance Short Throw Shifter Installation Manual

1. Unscrew the stock shift knob by rotating it counter clockwise.
2. Remove all screws securing center console and remove console.
3. Remove the rubber dust boot surrounding the shifter, use caution not to damage it. Put it in a safe place for re-installation later.
4. Place the car up on a lift, or use a jack and jack stands to raise it off the ground. Loosen the nut on the base of the shifter using a 12mm socket and ratchet. You may need to hold the head of the bolt on the opposite side of the shift rod with a wrench to loosen the nut.
5. Remove the bolt from the base of the shifter and lower the shift rod that connected it to the shifter.
6. Remove both bolts securing the shift assembly to the under side of the chassis with a 12mm socket and ratchet.
7. Remove the bolt at the transmission end of the shift rod with a 12mm or 14mm (depending on model) socket and ratchet. It may be necessary to use a 12mm or 14mm wrench if space is limited.

Get pdf 1990-1993 Acura Integra TWM Performance Short Throw Shifter Installation Manual

Tips To Find An Acura Car

Tips To Find An Acura Car

What steps should you take to find the right Acura car for you to buy? I personally don’t enjoy shopping for cars, but it is a necessity if you want to avoid riding the bus for the rest of your life. There are steps you can take to find the car you want at the right price and get it done efficiently. If you decide that you think an Acura car of some sort will be best for you then follow these tips and you can be driving off in your Acura car before you know it.

The first thing you probably should figure out is which model of Acura car you want to buy. Acura cars are offered in a wide variety of models from luxury sedans to sports cars, to SUV models. Do some research and look up the various Acura car models and price ranges so that you will know exactly what you are looking for when you start your search.

Second, get online and do some research on the Acura car you have selected. First, check out the consumer sites and reviews that are available all over the internet. Find out what the positives and negatives are. More importantly, perhaps, than that is to find out about what the right price to pay for one is. If you are considering a used Acura car find out what mileages and years fit your budget the best. If you think you are going to want to buy a new Acura car, then find out what the suggested price is versus the prices most people end up getting after they talk the dealer down a little bit. If you have a trade in you are going to use toward your Acura car, you may want to go ahead and check the value of that as well so you can make sure you get fair compensation.

Once you have checked out and researched online, you need to start heading out to the dealerships. You may want to find out, first, what Acura cars they have by checking the individual dealer websites. Often they have their inventory on there and some starting prices so you will know what you are looking for when you arrive. Many people are intimidated by sales people, but this education and arming of yourself with knowledge should alleviate some of your concerns since you will know what you should pay and what you should get for a trade it.

Get pdf Tips To Find An Acura Car

2004-2005 Acura TSX Figure Grille Set Installation Manual

2004-2005 Acura TSX Figure Grille Set Installation Manual

Acura TSX Figure Grille Installation
1) PREPARATION
1.1) Remove the OEM fog light grilles, if this item was purchased. The stock fog light opening covers are held in place with spring clips attached to the cover. Work a finger between the cover and the bumper, and pull outward to release the cover.
1.2) The lower center grille is not removable; it is bonded to the bumper, and it will be left in place.
1.3) Loosen the underbody. In order to gain access to the back of the grille later in the installation process, remove the three pop-top fasteners and two bolts shown in Fig. 1. DO NOT remove the bolts with the circle and bar symbols. Refer to Fig. 2 for the pop-top removal procedure.
1.4) Black out the fog light openings (optional.) On vehicles with lighter paints, it may be desirable to black out the fog light openings, as shown in Fig. 1, so the light paint does not show through and detract from the new grilles. If you choose this option, the blacked out portion of the bumper WILL NOT affect the appearance of the vehicle should you or another owner ever decide to reinstall the stock fog light opening covers or to install fog lights. Visit www.FigureLLC.com for the full procedure.

Get pdf 2004-2005 Acura TSX Figure Grille Set Installation Manual

CamGears Honda Installation Guide

CamGears Honda Installation Guide

This installation guide should be used in conjunction with a authorized Honda / Acura factory service manual and the installation should be performed by a trained automotive technician.

‘Supplied Hardware:
Timing Gear Pulley - 2
Camshaft Key (OEM Honda) - 2
SS 1/4-28 SHCS-12

Tools Required:
Automotive Tool Set (Metric) -1
Allen Wrench Set (Standard) -1

1. Carefully removed stock timing belt according to instructions in factory manual. Rotate crankshaft to TDC position and remove stock timing gears and camshaft keys. Completely remove stock timing gear dust guard behind the gears (do not reinstall).
2. Install new factory OEM keys on to the camshafts. Slide the timing gear disc in alignment with the camshaft keys, completely on to shafts, install and torque the pulley bolt aid washer to the end of the shaft, to factory specifications. See Assembly Clawing.
3. Race timing gear pulleys on to timing gear disc and align the key way center mark on the timing gear disc with the zero mark on the timing gear pulley. Fas- ten the gear pulley to the gear disc with the 12 -1/4 SHCS and washers (six on each timing gear). Torque the SHCS evenly. See Figure 1.0
4. Align the TDC marks between the exhaust and intake timing gears and insure the “UP” arrow is faring upwards. See Figure 1.0
5. Install the timing belt tightly in the sequence shown in Figure 2.0. (1)-timing belt drive pulley (crankshaft) to (2) - Adjustment pulley to (3) - Water pump pulley to (4) - Intake camshaft pulley to (5) - Exhaust camshaft pulley.
6. Loosen and retighten the adjusting bolt to tension the belt. Rotate the crank-shaft about 3 to 5 turns counterclockwise so that the belt positions on the pulleys.
7. Check the crankshaft pulley and the camshaft pulleys are at TDC position (See Figures 1.0 & 3.0)
8. If a camshaft pulley is not positioned at TDC, remove the timing belt and adjust the positoning. Insure TDC postioning of camshaft and crank pulleys and reinstall the timing belt. Adjust the timing belt tension according to factory specifications.
9.0 Torque the SHCS securing the timing gear pulley to the timing gear disc evenly. (SHCS must be torqued equally to insure non-slip operation)
10.0 Start vehicle in stock timing adjustment mode (zero adjustment) to insure proper operation of vehicle. To adjust power curve, be sure to baseline the vehicle at no adjustment. Loosen SHCS and make adjustment- Re-torque SHCS. Test vehicle at different timing mark adjustments at a proper vehicle testing facility.

Get pdf CamGears Honda Installation Guide

ACDC01 AC Line Kit for Acura Integra DC 94-01

ACDC01 AC Line Kit for Acura Integra DC 94-01

Below you will find instructions on how to install your AC Line kit for the Acura Integra DC 94-01 Chassis.
*AC Kit may not be legal for highway use. Hybrid Racing is not responsible for any direct or indirect, actual or incidental expense attributed to the use of any performance parts sold by Hybrid Racing LLC. Purchasers agree to all of the terms of this agreement upon the purchase of parts.

More information can be found at www.hybrid-racing.com.
PACKAGE CONTENTS: 4 AC Line’s, Relay, and Install Guide.
PARTS NEEDED: Stock DC evaporator and the 2 hard lines that attach to it as well as the stock DC condenser.
TOOLS NEEDED: Basic hand tools for installation of lines and Cut of wheel for removal of small stud and clearance on battery tray.
RECOMMENDED TOOLS: Soldering iron, solder and heat shrink.

1. Begin by removing the battery and battery tray as well as any stock AC lines that are attached to the firewall.
2. Underneath the battery tray there will be a stud that will need to be removed. You will know what stud to remove as it sits in the way of the AC line. If you do not remove the stud it will puncture the AC line.
3. On the back of the battery tray you will need to remove a small amount of material to clear the top of the AC line. This can be done with a small grinder.
4. You can now install both lines with the LABEL FIREWALL using the stock AC bolts. Make sure that the “O” rings are on the lines otherwise you will have a leak. The “O” Rings are delicate so be very careful when installing the lines, this can not be stressed enough.
5. Run one end of the newly installed AC lines into the AC compressor. It will only fit one way and is LABELD COMPRESSOR. Make sure that the “O” rings are on the lines otherwise you will have a leak. The “O” Rings are delicate so be very careful when installing the lines.
6. The other AC line will have the LABEL LINE A on the end. Locate the all aluminum hard-line also with the LABEL LINE A. Connect both Lines with the LABEL LINE A Together. The aluminum line can be manipulated to fit your chassis, make sure to not over bend the line.

Get pdf ACDC01 AC Line Kit for Acura Integra DC 94-01

2002 and up Acura RSX, RSX-Type S Short Throw Shift Adapter Installation Manual

2002 and up Acura RSX, RSX-Type S Short Throw Shift Adapter Installation Manual

1. Pull down chrome collar and carefully unscrew and remove the stock shift knob.
2. Remove the front console cover. Pull up from the front to unclip the clips and remove from the vehicle.
3. Remove the 2 screws securing the front part of the console. Remove any additional screws that may be holding the center part of the console in place, this may vary by year and model. Lift the 2 tabs shown to the right over the center section of the console so that they rest on the outside of the console assembly.
4. Spread the front sections of the console away from the center console to unclip the 2 clips securing them in place. This may be simplified by pushing from the inside with a hard object next to the clip.
5. Pull the center console to the rear of the vehicle ensuring the sides of the front section of the console remain apart and out of the way. Lifting from the rear up and over the handbrake, the console can now be removed from the vehicle.
6. Disconnect the shift cable from the original shifter by removing the cotter pin and sliding the cable off the pin. Remove the four bolts holding the shift assembly to the floor pan and pop out the stock bushings. Replace the bushings with the Aluminum TWM bushings and bolt down the assembly again using the M8 x 24 washers and stock bolts.
6. Install the TWM shift adapter by sliding it on to the original shift cable mounting point. Be sure to rotate it back so that the flat back portion rests against the shift rod.
7. Cover the shift housing with a rag to catch any drill chips. Use the TWM short shift adapter as a guide and drill through the rear hole in the adapter, through the stock shift lever with the drill bit provided.

Get pdf 2002 and up Acura RSX, RSX-Type S Short Throw Shift Adapter Installation Manual

SpeedTracer User Guide

SpeedTracer User Guide

After buying all those aftermarket products, aren’t you curious if any of them really improved your vehicle’s performance? Maybe you’re simply curious about what your vehicle is capable of?

Measuring performance is as important as selecting the products that grace your vehicle. The two go hand-in-hand. With SpeedTracer, we’ll help you get answers to those questions. AutoEnginuity’s SpeedTracer performs vehicle performance analyses by communicating directly with your vehicle through the OBD-II connector. It will retrieve RPM, MPH, ambient temperature, and barometric pressure.

Using the weight of the vehicle, the tire circumference, and the live vehicle data, it will compute how far the vehicle has travelled in a quarter of a second. Using Newton’s equation for force, SpeedTracer will use all the live and inputted data to determine the horsepower and torque. What’s more, SpeedTracer uses the SAE J1349 standard for environmental variable corrections, so that these variables will no longer skew your results.

Now you can perform your dynamometer and acceleration tests at your leisure and on your schedule—without expensive hourly rates. I hope you have just as much fun using SpeedTracer as we did making it..

Get pdf SpeedTracer User Guide

2003 AcuraRSX Fog Lights Installation

2003 AcuraRSX Fog Lights Installation

The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons.
2. Disconnect the negative cable from the battery
3. Using scissors, cut out the templates. Fold both small templates as shown.
4. Position the large left template on the left bumper grille, and tape it in position using masking tape.
5. Using a pushpin, make a hole through each of the three marks indicated on the template
6. Using a utility knife, score the bumper along the heavy line in the area shown. Remove the large template from the bumper.
7. Insert the two tabs of the small left template into the slits in the front bumper. Using a pushpin, make a hole through each of the two marks indicated on the template.
8. Remove the small template from the bumper. Using a 3 mm, 5 mm, and a 10 mm drill bit, drill a hole through each of the five marks.

Get pdf 2003 AcuraRSX Fog Lights Installationac

Honda Civic Si & Acura RSX Icebox Cold Air Intake Installation Instructions

Honda Civic Si & Acura RSX Icebox Cold Air Intake Installation Instructions

Thank you for purchasing the Comptech Icebox Cold Air Intake for the 2002–2003 Honda Civic-Si and 2001 – 2003 Acura RSX. All components have been designed and manufactured utilizing the latest in technology and materials. Comptech recommends that you read through these instructions before starting installation and that you use an Acura Factory Shop Manual to supplement these instructions. All Comptech products are intended to be installed by a professional installer. Always use jackstands to support the vehicle when a car lift is not available. Always work in a clean environment and use the appropriate safety equipment to avoid any potential damage or injuries.

Step #1 Remove Stock Airbox
• Before disconnecting battery locate radio code to reactivate radio after installation. (write down pre- set channels for later use)
• Disconnect Negative battery terminal.
• Remove battery positive terminal, tie down clamp, battery and plastic tray.
• Remove engine cover around throttle body on intake manifold (A).
• Remove stock air box lid and filter.
• Disconnect Intake Air Temperature (IAT) sensor, remove upper intake hose and clamps (B).
• Remove air box mounting bolts and nut. Rotate air box forward and out. Remove rubber grommets and stepped bushings from stock air box*.
• Remove Lower Air inlet hose by removing mounting bolt from radiator cross support above cooling fan.
• Remove ground strap bracket on side of transmission (C). Relocate ground strap from transmission bracket to top of transmission (D).

Get pdf Honda Civic Si & Acura RSX Icebox Cold Air Intake Installation Instructions

Nix that noise on the Acura MDX

Nix that noise on the Acura MDX

Walt’s 2001 Acura® MDX comes into your shop complaining that the dashboard is creaking. Just the thought of crawling under the dashboard of Walt’s Acura makes your back start creaking. Fortunately, you don’t have to be a contortionist to perform this repair. The fix involves removing the front damper/spring assembly, grinding off body spot weld burrs and refinishing the surface, and/or installing self adhesive shims (Acura P/N 75826-634-300, H/C 0701896) three per side, to the damper mounting base.

Applies To:
2001 MDX - ALL
2002 MDX - From VIN 2HNYD1…2H500001 thru 2HNYD1…2H543293

Diagnosis
With the hood open and the vehicle parked, rock the vehicle from side to side, and listen for a creaking or ticking noise coming from the front damper area. Test-drive the vehicle as needed. If a creaking or ticking noise comes from the dashboard or front damper area, perform the repair procedure.

Repair Procedure
(Review safety procedures in the ALLDATA ® system before beginning) 2002 MDX: From VIN 2HNYD1…2H523466 thru 2HNYD1…2H532574
1. Remove the appropriate front damper/spring assembly.
2. While wearing eye protection, use an angle grinder with sandpaper to remove any spot weld burrs that are raised above the surface of the damper mounting area.
3. Grind down the burrs flush with the surrounding area. Grinding off more material than necessary may create an uneven surface and could result in additional noise

Get pdf Nix that noise on the Acura MDX

Acura RSX Seat Heater Install

Acura RSX Seat Heater Install

Be sure to test the heaters to make sure they work properly before going to the trouble of installing them. I just connected them to my battery terminals to do a quick test. This should only take a couple minutes and is a worthwhile precaution. Additionally, I would recommend getting some upholstery hog rings and hog pliers. These can be purchased as a package from JCWhitney for about $4-5.

Remove the Passenger Seat
• Remove the plastic that covers the rear bolts
• Unbolt the four main seat bolts
• Unclip some of the clips that hold the wires under the seat to the seat bracket
• Remove the Bose amplifier
• Disconnect all the wires from the seat
• Carefully remove the seat from the car

Remove the Driver Seat
• Same as passenger seat except no Bose amp

Remove the Center Console
• Remove the stock shift knob
• Remove the shift boot and console cover
• Remove the front Power Outlet panel
• Remove the two screws on the console up by the cup holder/power outlet

Get pdf Acura RSX Seat Heater Install

Thumping Along in an Acura MDX

Thumping Along in an Acura MDX

Bill secured his son James, and his dog Skippy, into their 2001 Acura® MDX for a weekend fishing trip. As they drew nearer to “Camp Chasing Squirrel” on an old fire road, Bill noticed a “thump” noise from his MDX. After returning with lots of great stories and lots of wet paw prints, he called me about the thumping.

There are three distinct noises that may come from the front suspension:
1. A sharp metallic pop, usually heard when accelerating or braking
2. A clunk, usually heard when driving through dips in the road.
3. A thump, usually heard when driving over rough roads.

Each of the three noises has a different probable cause. Symptom 1 is caused by insufficient clamping force of the lower arm to the subframe. Symptom 2 is caused by the front damper spring coil contacting the end of the spring. Symptom 3 is caused by faulty front dampers.

Based on the diagnosis of the vehicle’s specific symptom, torque the lower arm mounting bolts, install spring silencer tube sections, or replace one or both front dampers as needed.

DIAGNOSIS
Do the appropriate diagnosis based on the customer’s complaint or the symptom you hear during the test- drive.
1. Sharp metallic pop: Drive the vehicle in a full-lock turn (right or left), at about 2 to 3 mph, and apply the brakes hard. Then accelerate again to about 2 to 3 mph. Repeat this several times. If you hear a sharp metallic pop, go to REPAIR PROCEDURE A.
2. Clunk: Drive the vehicle through a dip or over a speed bump. If you hear a clunk, go to REPAIR PROCEDURE B.
3. Thump: Drive the vehicle on a choppy or washboard road. If you hear a thump, go to REPAIR PROCEDURE C.

Get pdf Thumping Along in an Acura MDX

1994-2001 Acura Integra GSR Pro-Flo Header

1994-2001 Acura Integra GSR Pro-Flo Header

Edelbrock Pro-Flo header components are designed to improve the exhaust efficiency of the Acura 1.8L engine. A performance gain can be expected with the installation of the system. This system requires no welding fo installation and retains all stock emissions equipment. Suggested tools needed for installation: This vehicle has some metric fasteners.

K 3/8” ratchet socket set with extensions and a good assortment of metric sockets
K Combination wrenches (metric)
K Universal 12mm and 14mm swivel sockets
K Jackstands, screwdrivers, pliers, crescent wrench, etc.
K Liquid penetrant (GM #1052627 or equivalent); anti-seize compound (GM #5613695 or equivalent)

SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O. #) from the California Air Resources Board (C.A.R.B.) making it legal for street use on pollution-controlled motor vehicles in all 50 states. To assist you with emissions equipment certification, we have included a silver fan shroud decal to help testing personnel verify that this part is a legal replacement part on the vehicle for which it is cataloged. The adhesive-backed decal should be affixed to your fan shroud next to the existing emission and engine specification decal. Do not cover your original equipment specification decal with the Edelbrock fan shroud decal.

WARNING: The use of “Thermal Wrap” or any aftermarket coating process will void the warranty on your Pro-Flo header. Those products can cause excessive heat and moisture build up resulting in corrosion and early failure of the system.

DISASSEMBLY:
1. Disconnect battery negative cable from battery.
2. Raise vehicle and support with jackstand.
3. The use of penetrating oil when removing and the use of anti-seize compound when installing nuts and bolts will prevent the possibility of broken or stripped nuts and bolts.
4. Make sure converter is cool.
5. Remove O2 sensor (if applicable) being careful not to destroy or rupture the unit. Warning: Do not clean this unit in any cleaning solvents and do not rupture wire.
6. Remove the two nuts from hanger bracket. Remove the two bolts and springs at the catalytic converter. Then unbolt the three bolts at the mid-section of manifold and remove lower portion of manifold (B-section).
7. Remove the bolt that is attached to the engine block in the lower section of manifold. Remove bolts from manifold at cylinder head and pull manifold out from top side. Note: Save all factory nuts, bolts and springs to be used during re-assembly.

Get pdf 1994-2001 Acura Integra GSR Pro-Flo Header

Short Shifter for Honda Civic / Acura Integra Installation Instructions

Short Shifter for Honda Civic / Acura Integra Installation Instructions

INSTALLATION INSTRUCTIONS
1) Raise the vehicle. Use ramps or a jack and jack stands. NEVER work under a vehicle that is supported by the jack.
2) Remove the stock shift knob from inside the vehicle by twisting it counterclockwise.
3) Underneath the car, remove the bolt that attaches the shifter to the shift rod. Move the shift rod out of the way.
4) Remove the two locknuts and the shift ball holder plate. Pull the stock shifter out taking care to not damage the shift boot inside the car.
5) Inspect the shifter ball seat (plastic piece) and replace if worn or damaged.
6) Rub a small amount of white lithium or synthetic grease around the ball of the JG Edelbrock shifter. Guide the shifter up into the assembly. Before pushing it all the way in, guide the threaded end through the shifter boot from inside the vehicle. Make sure that the shifter bend is pointed towards the driver.
7) For Integra’s, use the long (45.5 mm) pin and the thick and thin aluminum spacers for side clearance. Lubricate the distance pin with white lithium or synthetic grease.
8)For Civics, use the short (30.5mm) distance pin with the washers for side spacers. Lubricate the pin with white lithium or synthetic grease.
9) Re-install bolt and locking nut – torque to 16 ft-lbs.

Get pdf Short Shifter for Honda Civic / Acura Integra Installation Instructions

Audi Diagnostic Trouble Codes DTC Table - General

Audi Diagnostic Trouble Codes DTC Table - General

From model year 1996, vehicles manufactured for the North American market are equipped with a Government required diagnostic system known as On-Board Diagnostics II (OBD II). This system monitors operation and function of all engine management system activity and automatic transmission operation to insure compliance with specified emission levels.

Vehicle emission levels are constantly monitored by the OBD II system and malfunctions are recognized and recorded. A Malfunction Indicator Light (MIL) in the instrument cluster alerts the driver to the fault and the need to have the system checked for fault codes. These codes follow a standard format and are known as Diagnostic Trouble Codes (DTCs).

DTCs are assigned two codes. The first code is a numerical code assigned by the factory. The second code is referred to as a P-code and follows a structure required by law and defined by the Society of Automotive Engineers (SAE). This standard uses a letter to designate the system and four numbers to further identify and detail the malfunction as listed below.

Audi Diagnostic Trouble Codes (DTCs) and data can be retrieved with VW/Audi Factory Scan Tools such as the VAG 1551, VAG 1552, or the new diagnostic computer VAS 5051 through a Data Link Connector (DLC). For location of the data link connector, see Maintenance section. Several aftermarket scan tools and computer programs are also capable of retrieving this information in this factory mode. The factory mode also allows the scan tool to be used for other system diagnostic functions and information retrieval.

Some DTC information can also be retrieved in a generic mode. The generic mode is not as complete as the factory mode, but allows commercially available scan tools to be used simply to read DTCs. Generic scan tool mode does not have the capability to retrieve the detailed information of a manufacturer-specific scan tool.

Get pdf Audi Diagnostic Trouble Codes DTC Table - General

AD36 VW/AUDI System 1 PIN Code Reader Operating Manual

AD36 VW/AUDI System 1 PIN Code Reader Operating Manual

The AD36 is a small portable device that can read the pin codes from system 1 immobilisers fitted with a 6 pin connector and having a Z3Z within the 14 digit immobiliser number.
Eg VWZ3Z0T3325023
System 1 consists of a separate immobiliser ECU which controls the recognition of keys and the Engine Management ECU system.

SYSTEM IDENTIFICATION
To identify the correct system, check to see whether the Dashboard has the following symbol when the ignition is on:

You can either copy the file Vag pin decode - ADD to your computer desktop or run it from the CD provided.

Connecting to a PC
The tester is fitted with a USB port connector which connects directly into the USB port of a PC.
Option 1 - Run directly from CD
1. Put the CD into your PC and view the files on the disc.
2. Double click Vag pin decode - ADD file to open the program at the appropriate stage in the test process.
Option 2 - Copy File to PC
1. Put the CD into your PC and view the files on the disc.
2. Highlight the Vag pin decode - ADD file and copy.
3. Paste the Vag pin decode - ADD file to the desktop of your computer.
4. Double click Vag pin decode - ADD file to open the program at the appropriate stage in the test process.

Get pdf AD36 VW/AUDI System 1 PIN Code Reader Operating Manual

Audi TT & VW Mk 4 Front Installation Manual

Audi TT & VW Mk 4 Front Installation Manual

These instructions are for the Audi TTand Volkswagen Mark IVchassis vehicles. The photos shown are of an Audi TT. The Volkswagen applications use the same caliper brackets, rotors and hats, and the caliper bodies are identical, so the installations are very similar on all vehicles. The one main difference is the brake lines, which may vary slightly from the photos shown. Also, brake pad wear sensors and ABS line routing may vary. Though the actual fitment may look slightly different, the order in which the kit is installed is the same for all vehicles.

This Kit Incudes the Following:
1 pair of ST-40 4-Piston Calipers
1 set of high performance brake pads (Not suitable for track use)
1 pair of 328mm X 28mm AeroRotors
1 pair of caliper adapter brackets, with stainless steel mounting studs and hardware pre-installed.
1 pair of stainless steel covered Teflon brake lines.
- 1 pair of “C” clips for brake line brackets (used for VW kits only)
- 1 pair of Banjo Bolts
- 2 pair of copper washers
- 1 pair of rubber end caps
- 2 High temperature Ty-Wraps

Caliper, Hat and Bracket Finish Disclaimer
Many wheel-cleaning solutions contain strong acids that may damage the finish on any caliper and or aluminum anodized finish, especially the plating on the hardware. Check for adverse effects by trying a small amount of the cleaner in question on an inconspicuous area. Avoid over spraying, and rinse the cleaning solution off as quickly as possible. STOPTECH will not be held liable for damage to caliper, hat or bracket finish due to corrosive chemical exposure.

A level, stable and clean surface suitable for supporting the car on jack-stands should be used for the installation.

Get pdf Audi TT & VW Mk 4 Front Installation Manual

Home Pressure Test Audi 2.7t

Home Pressure Test Audi 2.7t

The Audi 2.7 turbo engine has been around for some time now. As the engine ages the hoses connecting the turbo pluming can develop leaks. The goal of this document is to supplement AWE Tuning’s 2.7t pressure test document http://tinyurl.com/q45t4 in finding charge pressure leaks. An understanding of the 2.7t plumbing can help in diagnosing any leaks. The picture below is from the 2.7t study guide and shows the primary air path.

The light blue signifies atmospheric air. Damaged turbos, premature oil breakdown and premature engine wear will result if you have leaks in the atmospheric air path. However a leak here will not cause boost problems.

2.7t Pressure Test
The red path is compressed air leaving the turbos before the intercoolers. Air density is increased by cooling and thats the job of the intercoolers. By cooling the air you increase the air’s density which increases the engines volumetric efficiency. The dark blue path represents this dense air as it enters the intake manifold.

Another important path is the lines going to the N75 Charge pressure control valve. The picture below shows this air path.

The charge pressure line has two purposes. First these lines equalize the charge pressure between the left and right turbos. Second is to allow the N75 valve regulate the compressed or charged air. The control pressure line also has two purposes. First the line equalizes pressure between the left and right wastegate control valve. Second is to allow the N75 valve to regulate the wastegates.

Get pdf Home Pressure Test Audi 2.7t

Service Light Plus Airbag Reset Tool (10 in 1) Instruction Manual

Service Light Plus Airbag Reset Tool (10 in 1) Instruction Manual

This Service Light & Airbag Reset Tool is an essential tool for resetting of oil service light, service warning light, service mileage, service intervals and airbag on European made vehicles like AUDI, BMW, CITROEN, M. BENZ,MINI, SAAB, SEAT, SKODA,VOLKSWAGEN, VOLVO, etc.

It is light, compact and very convenient without using the OEM Scanner to do the job. Once hooked up to the vehicle Data Link Connector (DLC), it can perform the following functions:
Reset of Oil Service Light
Reset of Service Warning Light
Setting of Oil Service Mileage
Setting of Service Mileage Interval
Setting of 1st
Inspection Service Interval
Setting of 2nd
Inspection Service Interval
Reset of Airbag

This Service Light and Airbag Reset tool is powered up directly through the vehicle Data Link Connector (DLC) except Volvo (A/B connectors) which needed an external 12V DC source. Once connected to the vehicle DLC and the ignition switched to “ON” position, the LCD screen will display:

Select the vehicle you need to work with by pressing the scroll up button or scroll down button to select the vehicle Manufacturer. The asterisk appears next to the number is an indication that it will be selected when OK button is pressed.

Get pdf Service Light Plus Airbag Reset Tool (10 in 1) Instruction Manual

VW/AUDI Big Gear Knob

VW/AUDI Big Gear Knob

For cars with a THREADED gear knob (early Audi,VW,Seat to approx 2005) follow the instructions from point 2
For cars with a SLOTTED gearknob (approx 2005 on) follow the instructions from point 8
1. If fitting to an Audi TT, first using a T20 screwdriver, undo all 8 of the T20 screws surrounding the gear stick. Other cars with a screw on gearknob, skip to point 2….then lift the ring away to expose the rubber underneath
2. Unscrew the existing gearknob… ….and remove the rubber gaitor and aluminium spacer (if applicable) from the gear stick.
3. Push the old aluminium spacer out of the top of the rubber gaitor….. and push the new Forge adaptor into the gaitor from underneath, exposing as many threads as possible.
4. Replace over the shifter rod and push down until the distance between the top of the shifter rod and the top of the Forge adaptor is approx. 28mm (NB: depending on how many threads you managed to push though the gaitor, this dimension may be slightly lower or higher, however this is a good starting point) then tighten the grub screws to hold the adaptor to the gear stick.
5. Replace the trim ring around the gaitor and screw the new knob down as far as it will go. The top of the gear stick should be just below the top of recess inside the top of the knob.
6. Add the shift pattern top cover to the knob, ensuring that its orientated correctly.
7. Installation is complete, enjoy your new purchase !
8. For cars with a SLOTTED gear knob (late Audi/Seat/VW), unclip the gaitor by pulling up at the rear and releasing from the locating lugs at the front, then pull it up as high as you can.

Get pdf VW/AUDI Big Gear Knob

How much do you value the engine in your car

How much do you value the engine in your car

How much do you value the engine in your car? Think about it, because the life of your engine depends in no small part on the quality of the oil you put in it. Oil is the lifeblood of your car’s engine. From the mid 80’s for 8 or 9 years there was a veritable revolution in car engine oil. All oils are no longer the same. Thanks to the increased popularity of sporty GTi’s, 16 valve engines and turbos in those years, in combination with the devastating problems of black death, the days of one oil catering for everyone were over.

Take Castrol for example. They led the field for years with GTX. This was surpassed a few years back by semi-synthetic and fully synthetic oils, including GTX2 and GTX3 Lightec. Now, that’s been surpassed by Formula SLX which will cost upwards of £50 ($75) for 5 litres. And most recently, Castrol GTX Magnatec which is muscling in on the hitherto separate world of friction reducers (and we’ll deal with them later, on the additives page.).

What does my oil actually do?
An engine oil’s job is primarily to stop all the metal surfaces in your engine from grinding together and tearing themselves apart from friction, and dissipating the heat generated from this process. It also transfers heat away from the combustion cycle and must be able to hold in suspension the nasty by-products of fuel combustion, such as silica (silicon oxide) and acids. It cleans the engine of such chemicals and buildups, and keeps the moving parts coated in oil. Doing this helps minimise exposure to oxygen and thus oxidation at higher temperatures. It does all of these things under tremendous heat and pressure and for the most part without succumbing to fatigue or black death, the ultimate engine destroyer.

What the heck was Black Death?
Black death first appeared in the early 80’s when a horrible sticky black substance was found to be the cause of many engine seizures in Europe. Many engines were affected but Ford and Vauxhall (GM) suffered the most. Faster roads, higher under-hood temperatures, tighter engineering tolerances and overworked engine oils turned out to be contributors to the problem. The oils just couldn’t handle it and changed their chemical makeup under pressure into a sort of tar-like glue. This blocked all the oil channels in the engines, starved them of lubrication and caused them to seize. This could all happen in a matter of minutes. I don’t recommend this but you can reproduce the effect with a frying pan, cooking oil and a blowtorch. The cooking oil will heat up far quicker than it’s designed to and will turn to a sticky black tar in your pan. Either that or it will set fire to your kitchen, which is why I said “don’t do this”.

Anyway, burning kitchens aside, Black Death was the catalyst for the production of newer higher quality oils, many of them man-made rather than mineral-based. Black death for the 21st century

There’s a snappy new moniker for black death now, and it’s called sludge. The cause is the same as black death and it seems to be regardless of maintenance or mileage. The chemical compounds in engine oils break down over time due to prolonged exposure to high temperatures and poor maintenance habits. When the oil oxidises, the additives separate from the

VW / Audi sludge problems
While the the 1.8T engines in Audi A4’s, Audi TT, VW Passat, Jetta, Golf, New Bettle, are all very prone to sludge build-up, Audi/VW does not have an extended warranty for them from the factory. The factory warranty is 4 year/50,000 miles but it can be extended if purchased. Although Audi/VW now has 10,000 mile service intervals, oil changes can be done between “services”, and should be done if the vehicle is driven in heavy traffic, offroad, and non-highway use. Also, Audi/ VW will only warrant an engine if the customer has proof of all their oil changes. As of 2004 I belive all 1.8T engines must use synthetic oil.

So if you own one of these sludge-prone engines, what can you do? Obviously, Volkswagen Audi Group (VAG) recommends that you use only VW/AUDI recommended oil which at the time of writing is Castrol Syntec 5W-40. You should also keep up on your oil changes, making them more frequent.

Get pdf How much do you value the engine in your car

Related Posts with Thumbnails