VW Golf and Jetta Routine Maintenance and Servicing Manual
Engine oil and filter renewal Exhaust system check Fluid leakage and engine electrical system check Fuel and brake line, hose and union check Fuel filter renewal Fuel system control linkage check Gearbox oil level check Headlight beam alignment check Hinge and catch lubrication Ignition timing check Intensive maintenance Introduction Light, direction indicator and horn check Lock, hinge and latch mechanism check Seat belt check Slow running adjustment Spark plug renewal Steering gear check Sunroof guide rails cleaning and lubrication Suspension check Timing belt renewal Valve clearance check
Vehicle underbody check Servicing specifications Refer to the end of “Weekly checks” Champion C101/C160 Lubricants, fluids and capacities Engine Oil filter Valve clearances 1.05 and 1.3 litre engines - pre August 1985: Warm: Inlet Exhaust Cold: Inlet Exhaust Hydraulic tappet free travel 1.05 and 1.3 litre - post August 1985, 1.6 and 1.8 litre (Maximum travel) 0.15 to 0.20 mm 0.25 to 0.30 mm 0.10 to 0.15 mm 0.20 to 0.25 mm 0.1 mm 50 % antifreeze (by volume) with water 5.0 to 10.0 mm deflection on longest run Cooling system Antifreeze mixture Air conditioning system Compressor drivebelt tension Fuel system Air filter element types Carburettor engines: 1.05 litre 1.3 litre 1.6 and 1.8 litre Fuel-injected engines: K-Jetronic on 16 valve engine: 1.8 litre All other systems: 1.8 litre Golf 1.8 litre Jetta 1.8 litre GTi ( engine code RP) Champion W101 Champion W102 Champion U508 Champion U502 Champion U506 Champion U502 Champion U572 Fuel filter element types Carburettor engines (all models) Champion L104 Fuel-injected engines: K-Jetronic on 16 valve engine: 1.8 litre Golf Champion L203 1.8 litre Jetta Champion L206 All other systems: 1.8 litre GTi ( engine code RP) Champion L206 All other models Champion L204* * New copper washers must be used and these are not supplied with the filter Idle speed 1.05 litre carburettor engines: Pierburg/Solex 31 PIC-7 Pierburg/Solex 1B3 and Weber 32 TLA 1.3 litre carburettor engines: Pierburg/Solex 2E3 1.6 litre carburettor engines: Pierburg/Solex 2E2 - engine code EZ Pierburg/Solex 2E2 - engine code RF 1.8 litre carburettor engines: Pierburg/Solex 2E2 K-Jetronic fuel-injected engine: 8 valve: Pre Sept. 1984 From Sept. 1984 Air conditioned models
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