SUZUKI / GSX-R600/750 / 2006-2007 Carbon Fiber / Aluminum 6061 Installation Instructions
1 After bike is cool make sure the bike is secured before beginning the installation.
2 Remove the right side lower fairing bolts and pull the fairing out from the push pin/rubber connector.
3 Fully loosen the muffler clamp from the header collector.
4 Remove the 3 muffler mounting bolts (2 on the right side, 1 on the left side).
5 Carefully remove the stock muffler and place in a safe location.
6 Apply a small amount of high temperature silicone (such as Permatex Ultra Black) to the inside of the exhaust inlet. Attach the LOR exhaust canister to the slip-on tube adapter with the spring tabs aligned (make sure your hands are protected with a pair of gloves in case the tubes slip). You may have to squeeze the mid- pipe adapter tube to fit into the exhaust inlet as the mandrel bends may become slightly out of round due to a cut near the bend (the tube will take form once connected). Slide the canister all the way until the slip-on adapter seats fully against the exhaust inlet. Wipe off any excess silicone. Place each spring over the exhaust side spring tabs and use the spring tool to pull the springs over the adapter spring tabs. Both springs must be secured for proper installation.
7 Apply a small amount of high temperature silicone sealer (such as Permatex Ultra Black) to the inside (inlet side) of the slip-on adapter. Slide the low profile barrel clamp over the LevelOne Adapter pipe. Slide the slip-on adapter pipe over the stock header collector. Do not fully tighten the barrel clamp.
8 Place the round canister clamp with the rubber gasket over the rear of the exhaust and slide to the angle bracket clamp location (Follow the instructions for the hanger conversion located at the end of this manual). Follow the clamp setup (shown in figure 1a or 2a) based on your sleeve type. Do not fully tighten as you will need to adjust the system for a perfect fit.
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