Suzuki VZR1800 Additional service manual information - Clutch cable play adjustment procedure modification
This bulletin is to inform you of a modification to the clutch cable play adjustment procedure. Due to the high engine torque and heavy vehicle weight of the VZR1800, correct clutch cable play adjustment is important to prevent clutch slippage, particularly under heavy load. Inspect and adjust the clutch cable play during pre-delivery inspection and periodic maintenance using the following procedure. Insert a copy of each of the attached pages in your dealership’s VZR1800 Service Manual at the appropriate page.
RADIATOR HOSES
• Remove the fuel tank. (96-3)
• Remove the frame head covers, radiator covers and radiator bottom cover. (99-6)
• Check to see the radiator hoses for crack, damage or engine coolant leakage.
• If any defects are found, replace the radiator hoses with new ones.
CLUTCH CABLE PLAY
• Remove the secondary gear case cover /.
• Remove the clutch cable holder 0 with the clutch cable.
• Inspect the clutch release arm play ?.
: Clutch release arm play ?: STD: 8.0 mm (0.31 in)
LIMIT: 4.0 mm (0.16 in)
• If the clutch release arm play ? less than the specification, adjust the clutch release screw as follows.
* Drain engine oil.
* Remove the muffler.
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* Remove the clutch cover.
