DDM HID Kit Install for Volvo S40
This is an install document for a High Intensity Discharge Kit for the Volvo S40. This is a fairly simple procedure and should take approximately 45 minutes to install.
Kit Details
DDM HID Kit including:
2 – Ballasts and Igniter assemblies
2 – HID Bulbs w/wire assemblies
2 – Ballast to Bulb connecting wires
2 – 3M Double sided adhesive tape
Installation Instructions
Caution – Be very careful working around HID lighting. These are very high voltage. Make sure the headlight is disconnected before working on the HID lighting system!
1. Find a good work area and remove the kit from the box. Make sure you have all the pieces
2. First you will need to remove the headlight assembly.
3. Remove the headlight holding pin. Set the pin aside.
4. Pull the headlight slightly out to the side and then forward.
5. Remove power connector by pushing down the tab and pull straight out.
6. Place the headlight on a soft surface to avoid any scratches.
7. Remove the back cover by releasing the metal retainers.
8. You will need to drill a hole in the back of the cover with the 1” drill bit.
9. Run the wires from the light bulb harness through the hole
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