Honda 750 Shadow Aero Models Hypercharger Kit Installation
A factory service manual is necessary to perform this installation. Do not attempt to perform this installation if you are not confident in your ability to perform all steps in the procedure, including precise drilling and tapping; consult a trained technician.
Procedure remove the stock aIr cleaner and carburetor
steP 1 Remove the seat, dash panel, and fuel tank; consult your factory service manual for specific instructions on performing this procedure.
steP 2 Remove the air cleaner assembly. Save the clamp securing the rubber manifold to the carburetor, it will be reused later. See PIC.1.
steP 3 Remove the carburetor for re-jetting; consult your factory service manual for specific instructions on removing the carburetor. Prepare the carburetor for re-jetting by removing the top cover, see PIC.2.
steP 4 Remove the diaphragm and needle. The diaphragm is secured by a spring- tensioned 1/3 turn keeper. See PIC.3. re-Jet the carburetor
CAUTION! Incorrect installation of the pilot air bleed can damage your carburetor. Do not attempt to perform this installation if you are not confident in your ability to perform all steps in the procedure; consult a trained technician.
steP 5 Locate the correct placement for the new jet. See PIC.4.
steP 6 Carefully drill and tap the area for the new air bleed jet. DO NOT drill deeper than 4mm or you will damage your carburetor. Be sure to remove any metal shavings from the carburetor before proceeding.
steP 7 Install the 1.2 mm air bleed jet into the new tapped hole. See PIC.5. Do not over tighten.
steP 8 Install the supplied 0.55 shim under the needle. Replace the needle, diaphragm, and keeper into the carburetor. See PIC.6 for assembly sequence.
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