2001-2007 Honda CBR600 F4i Slip-On System Installation Instructions
Installation Instructions
1. After bike is cool make sure the bike is secured before beginning the installation.
2. Remove the right side fairing (refer to the owners manual for more information on removal).
3. Remove the stock exhaust from the bike. Unbolt the exhaust mount on the rear peg and loosen the collector clamp and remove the stock system.
4. Attach the LOR exhaust canister to the slip-on tube adapter with the spring tabs aligned (make sure your hands are protected with a pair of gloves in case the tubes slip). You may have to squeeze the mid-pipe adapter tube to fit into the exhaust inlet as the mandrel bends may become slightly out of round due to a cut near the bend (the tube will take form once connected). Slide the canister all the way until the slip-on adapter seats fully against the exhaust inlet. Wipe off any excess silicone.
5. Place each spring over the exhaust side spring tabs and use the spring tool to pull the springs over the adapter spring tabs. Both springs must be secured for proper installation.
7. Apply a small amount of silicone sealer (such as permatex Ultra Black or Ultra Copper) to the inside (inlet side) of the slip-on adapter. Slide the low profile barrel clamp over the LevelOne Adapter pipe. Slide the slip-on adapter pipe over the stock header collector. Do not fully tighten the barrel clamp.
8. Place the round canister clamp with the rubber gasket over the rear of the exhaust and slide to the estimated clamp location.
8a. Optional Adjustment Lever
Insert the original stock screw through the small adjustment lever (just the lever) and finally through the foot peg (The adjustment lever is optional, you may need the additional adjustment based on your model). On the opposite side (towards the bike) place the stock lock washer and stock nut and start the thread. Do not fully tighten as you will need to adjust the lever for a perfect fit. At this point the adjustment lever will be hanging from the stock foot peg/exhaust bracket. Now align the canister clamp and rubber strap to the adjustment lever that is loosely installed on the rear passenger peg. The lever goes in between the canister clamp as shown in figure 1. Following the steps show in figure 1 to secure the canister clamp to the adjustment lever. Once everything is aligned correctly tighten fully. Be sure to fully tighten the lever to the canister clamp. You want to engage the external tooth locking washer to the stainless steel clamp.
9 Fasten the exhaust clamp to the foot peg bracket with the stock bolt, lock washer and nut.
Get pdf 2001-2007 Honda CBR600 F4i Slip-On System Installation Instructions
