ESG440 XR400-XR650 Stator Fitting Instructions
Remove existing parts
Remove your existing side case cover containing the existing stator and place case on a clean work surface. Unscrew the stock stator and pick-up coil from the case. Pull grommet and wiring free and clear from case. Retain all mounting screws and brackets for installing new stator.
Installing your new stator
Place the new stator and pick-up coil into position in the case and fasten with existing brackets and screws. Be sure to use a locking compound on the threads of all mounting screws. Insert the grommet into position on the side case, and ensure the slide-in bracket is in position. Then install a new gasket onto the side case and install the side case to the engine using existing screws. Torque screws as specified in your service manual.
Troubleshooting
Engine Will Not Start
If the engine still does not start, and before calling technical support at ElectroSport before, preform a few basic tests: Re-check the connections. Twisting wires together or taping wires will cause engine inoperability. Check the engine for spark and make sure you have fuel in the tank. IMPORTANT: If the bike still will not rev or start, reverse the BROWN and BLACK/RED.With the amount of XR’s in the field, sometimes the polarity is reversed in the wiring.
If you still cannot get the engine to start, have all your testing information ready for a technician prior to calling. Also, be sure to check www.electrosport.com for the latest technical information regarding your bike.
Get pdf ESG440 XR400-XR650 Stator Fitting Instructions
