K20A/A2/Z1 A/C and P/S Removal Kit Installation Instructions
This kit provides the SOLUTION for eliminating air conditioning and power steering on motors found in the 02-06 RSX, ITR and CTR while:
-Relocating the alternator to avoid headlight material removal on 1988-1991 Civics & CRXs
-Eliminating pulley-to-hood interferences on 1988-1991 Civics and CRXs with a K20 engine
-Eliminating individual throttle body interference issues
-Offering a compact yet robust design for overall cleanliness and reliable operation.
POWER STEERING PUMP REMOVAL
1. Remove the high pressure and return hoses from the power steering pump, and drain all fluids.
2. Relieve tension on the factory belt by rotating the bolt on the auto-tensioner pulley clockwise, and remove the belt.
3. Unbolt the power steering pump and auto-tensioner from the engine
A/C COMPRESSOR REMOVAL
1. Remove all A/C lines and unbolt the compressor from the engine. Recover the refrigerant with a recovery/recycling/charging station.
2. Unbolt the A/C compressor mounting bracket from the engine.
ALTERNATOR RELOCATION
1. Secure the alternator relocation bracket with the two M10 x 40mm long flange bolts (Honda Part #: 95701-10040-08). Torque to 32 ft-lbs.
2. Locate the alternator spacer, the single M8 x 100mm long flange bolt (Honda Part #: 95701-08100-08), and the two M8 x 50mm long flange bolts (Honda Part #: 95701-08050-08).
3. To prevent arcing, it is advised to first disconnect the negative and positive battery cables. Next, unbolt the alternator and discard the factory bolts.
Get pdf K20A/A2/Z1 A/C and P/S Removal Kit Installation Instructions
